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Help CenterAutomatic MVR Brine Evaporation and Crystallization System, 220V, IP65, 500 Kg/h Capacity
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a factory size of 10,000-30,000 square meters and over 200 skilled employees, proudly presents the Automatic MVR Brine Evaporation and Crystallization System. This advanced system is designed to efficiently treat brine wastewater, recover valuable salts, and reduce disposal costs. With a robust capacity of 500 kg/h, IP65 protection for harsh environments, and 220V power compatibility, it offers a reliable and energy-saving solution for industries worldwide. Our expertise in environmental technology ensures that every unit meets rigorous quality standards, backed by comprehensive certifications such as ISO9001 and ISO14000.
The MVR (Mechanical Vapor Recompression) technology is at the heart of this system, enabling significant energy savings compared to traditional evaporation methods. By compressing and reusing vapor, the system minimizes steam consumption and operational costs. Ideal for applications in chemical processing, brine concentration, zero liquid discharge (ZLD) projects, and salt recovery, this equipment is built to deliver consistent performance and long service life.
Key Features & Benefits:
- Energy Efficiency: MVR technology reduces energy consumption by up to 60-80% compared to single-effect evaporators.
- Fully Automatic Operation: PLC-based control system with touchscreen interface ensures precise regulation of temperature, pressure, and flow rate.
- High Capacity: 500 kg/h evaporation rate suitable for medium-to-large scale industrial processes.
- Durable Construction: Available in stainless steel (SS304/SS316) for corrosion resistance, with optional anti-corrosion coatings.
- Compact Design: Skid-mounted structure for easy installation and minimal footprint.
- Low Maintenance: Self-cleaning mechanisms and easy access to key components reduce downtime.
- IP65 Enclosure: Protects electrical components from dust and water jets, suitable for outdoor or humid environments.
- Customizable Configurations: Options for different heat sources, vapor compression stages, and crystallization types.
Technical Specifications:
| Parameter | Value |
| Evaporation Capacity | 500 kg/h |
| Power Supply | 220V, 50/60 Hz (three-phase optional) |
| Protection Level | IP65 (electrical cabinet) |
| Operating Temperature | Up to 100°C (customizable) |
| Material of Construction | Stainless steel (SS304/SS316) or custom |
| Control System | PLC + HMI touchscreen |
| Crystallization Type | Forced circulation / DTB (optional) |
| Compressor | Centrifugal or Roots (customizable) |
| Dimensions (L×W×H) | Customized per order |
Why Choose Qingdao Conqinphi?
With annual export value exceeding US$10 million and a global presence across North America, Europe, Asia, and beyond, our company has delivered reliable environmental solutions to hundreds of clients. Our factory spans 10,000-30,000 square meters, housing advanced manufacturing lines and a dedicated R&D team. We hold multiple certifications including ISO9001, ISO14000, OHSAS18001, and others, reflecting our commitment to quality, safety, and environmental management. Each MVR system undergoes rigorous testing before shipment from Qingdao Port, ensuring peace of mind for our customers.
This Automatic MVR Brine Evaporation System is not just a piece of equipment—it is a strategic investment in reducing your operational costs and meeting environmental regulations. Whether you need to treat high-salinity wastewater, recover valuable salts, or achieve zero liquid discharge, our team can tailor the system to your specific requirements. Contact us today for a quotation or technical consultation.
Frequently Asked Questions
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Q: What is the typical payback period for this MVR system?
A: Payback period depends on energy costs, feed concentration, and local regulations. Typically, clients see ROI within 1-3 years due to 60-80% energy savings compared to conventional evaporation. -
Q: Can the system handle highly corrosive brines?
A: Yes. We offer material options such as SS316L, duplex stainless steel, and special coatings (e.g., PTFE, rubber lining) to resist corrosion from chlorides, sulfates, and other aggressive chemicals. -
Q: What is the required maintenance schedule?
A: Routine maintenance includes checking compressor oil, cleaning heat exchanger surfaces, and inspecting seals. We recommend quarterly checks and annual overhauls. The system is designed for easy access. -
Q: Is the system compatible with intermittent operation?
A: Yes, the PLC controls allow for start/stop sequences. However, continuous operation is recommended for optimal energy efficiency and crystal quality. -
Q: What is the maximum salt concentration achievable?
A: The system can concentrate brine up to near saturation (typically 25-30% by weight, depending on salt type). Crystallization occurs when solubility limit is exceeded. -
Q: Do you provide installation and commissioning services?
A: Yes, we offer on-site supervision and training for installation. Remote support is also available. Our team can assist with integration into existing processes. -
Q: Can the system be customized for different feed flow rates?
A: Absolutely. The 500 kg/h is a standard model; we can design units from 100 kg/h to several tons per hour. Contact us with your specific requirements. -
Q: What certifications does the system carry?
A: Our manufacturing facility is certified under ISO9001, ISO14000, OHSAS18001, and others. The electrical components comply with CE standards (optional). Specific certifications can be provided upon request.
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