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Help CenterCompact Ammonium Chloride MVR Cooling Crystallizer 3kW Power 0-60°C Adjustable Temperature
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a professional manufacturer established in 2015 with a factory size of 10,000–30,000 square meters and over 200 experienced employees. We are proud to introduce our Compact Ammonium Chloride MVR Cooling Crystallizer featuring a 3kW power rating and a stepless adjustable temperature range of 0–60°C. This crystallizer is designed to deliver efficient, energy-saving crystallization for ammonium chloride solutions, leveraging Mechanical Vapor Recompression (MVR) technology to minimize operational costs while maximizing product purity. Whether you are in the chemical, pharmaceutical, or fertilizer industry, this compact unit offers a reliable solution for small to medium-scale production.
Below you will find a detailed breakdown of the crystallizer’s features, technical specifications, and the tangible benefits it brings to your process.
Key Product Features
- MVR Technology: Utilizes mechanical vapor recompression to recycle latent heat, reducing energy consumption by up to 60% compared to traditional evaporators.
- Compact Footprint: The entire system is designed to occupy minimal floor space – ideal for laboratories, pilot plants, or production lines with space constraints.
- Precise Temperature Control: Adjustable from 0°C to 60°C, allowing fine-tuning for optimal crystallization conditions of ammonium chloride and other heat-sensitive compounds.
- Stable 3kW Power Output: A dedicated compressor and heating system ensure consistent operation with low vibration and noise.
- High Efficiency Crystallization: Combines cooling crystallization with MVR to achieve high product purity and uniform crystal size distribution.
- Intelligent Automation: PLC-based control with touch-screen interface enables one‑click start, real‑time monitoring, and data logging.
- Corrosion Resistant Construction: Standard wetted parts are 316L stainless steel; other alloys (Hastelloy, titanium) are available upon request for aggressive media.
- Easy Maintenance: Modular design with quick‑access ports simplifies cleaning and inspection.
Technical Specifications
| Parameter | Value / Range |
|---|---|
| Power Rating | 3 kW (compressor + auxiliary heaters) |
| Cooling Temperature Range | 0 – 60 °C (adjustable in 0.1°C increments) |
| Processing Capacity | Customizable; typical design for 10–50 L/h feed solution |
| Crystallization Vessel Volume | 5 – 20 L (optional) |
| Material of Construction | 316L stainless steel (standard); Hastelloy, duplex SS available |
| Control System | PLC + HMI touch screen (Siemens or equivalent) |
| Compressor Type | Oil‑free scroll compressor (low noise) |
| Power Supply | 380V / 50Hz (3‑phase) or customized |
| Dimensions (L×W×H) | Approx. 1200 × 800 × 1600 mm (compact) |
| Weight | ~350 kg |
Advantages for Your Application
- Energy Savings: The MVR cycle recovers vapor enthalpy, significantly lowering electricity costs compared to conventional cooling crystallizers.
- Flexible Operation: 0–60°C range enables treatment of various ammonium chloride concentrations and other brines.
- High Quality Crystals: Uniform cooling and gentle agitation result in well‑defined, easily filterable crystals with low impurity entrapment.
- Reduced Footprint: Integrated design eliminates need for separate chillers, cooling towers, or large tanks.
- Quick Return on Investment: Typical payback period of 12–24 months based on energy and labor savings.
- Scalability: Multiple units can be operated in parallel for higher throughput while maintaining the same compact benefit.
Why Choose Our Crystallizer?
As a manufacturer with US$10–50 million annual export value and products shipped to markets across North America, South America, Europe, Asia, Africa, and Oceania, Qingdao Conqinphi Environmental Technology Group Co., Ltd. brings extensive engineering experience to every project. Our factory holds multiple certifications including ISO9001, ISO14000, HACCP, OHSAS18001, and more, ensuring consistent quality and safe production. Our team of 201–300 employees includes dedicated R&D and after‑sales support staff who can customize the crystallizer to match your specific feed composition, capacity, and automation requirements.
We have successfully delivered similar MVR crystallization systems for ammonium chloride, sodium chloride, potassium nitrate, and other salts. With a factory area of 10,000–30,000 m² and advanced machining capabilities, we guarantee on‑time delivery and rigorous quality control.
Take the next step toward efficient crystallization. Contact our sales team today for a detailed quotation, technical drawing, or to discuss your specific project requirements. We are ready to support you from pilot testing to full production.
Frequently Asked Questions
Q1: Can this crystallizer handle ammonium chloride solutions with high impurity levels?
Yes, the 316L stainless steel construction resists corrosion from chloride ions, and the temperature control allows you to adjust cooling rate to selectively crystallize ammonium chloride while keeping impurities in solution. For extremely aggressive media, optional Hastelloy wetted parts are available.
Q2: What is the minimum operating temperature I can achieve?
The standard system can reach 0°C at the cooling jacket outlet. If you require lower temperatures (e.g., -5°C), an auxiliary chiller can be integrated — please consult our engineers for a custom solution.
Q3: How long does it take to see return on investment?
Typical ROI ranges from 12 to 24 months, depending on local electricity costs, operating hours, and the value of recovered product. Many clients report even faster payback when processing high‑value crystals.
Q4: Do you provide installation and commissioning support?
Yes, we offer on‑site commissioning by our experienced engineers. Remote guidance via video call is also available for basic startup. Detailed manuals and spare parts lists are provided.
Q5: Can the crystallizer be automated for 24/7 operation?
Absolutely. The PLC control system supports fully automatic operation with alarms, data logging, and remote monitoring via optional SCADA interface. The compact unit is designed for continuous duty.
Q6: What is the typical crystal size distribution?
Under recommended conditions, the mean crystal size is 100–300 microns with a narrow distribution. You can modify parameters (cooling rate, agitation speed) to shift the size range as needed.
Q7: Is the system easy to clean between batches?
Yes, the design includes CIP (clean‑in‑place) spray balls and drain valves. All product contact surfaces are polished to Ra ≤ 0.8 µm, minimizing residue buildup.
Q8: Can I use this crystallizer for other chemicals besides ammonium chloride?
It is suitable for many inorganic salts and some organic compounds that crystallize upon cooling. We recommend a small‑scale test with your specific solution to verify compatibility and optimize parameters. Custom materials can be provided for corrosive or high‑purity applications.
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