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Help CenterAutomatic Ammonium Chloride MVR Crystallization Unit 304 Stainless Steel 1-5ton/day PLC Touch Screen
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer specialized in advanced evaporation and crystallization solutions since 2015. Our Automatic Ammonium Chloride MVR Crystallization Unit is engineered to deliver high-efficiency solid-liquid separation for ammonium chloride wastewater streams. Constructed with premium 304 stainless steel and equipped with a user-friendly PLC touch screen, this system offers a daily processing capacity of 1 to 5 tons, making it ideal for small to medium industrial applications. By integrating Mechanical Vapor Recompression (MVR) technology, our unit significantly reduces energy consumption while maintaining consistent crystal quality.
This crystallization unit is designed to recover valuable ammonium chloride crystals from industrial effluents, turning waste into a reusable resource. Whether you are in chemical processing, pharmaceutical manufacturing, or fertilizer production, this automatic system simplifies operation and minimizes manual intervention. The robust 304 stainless steel construction ensures corrosion resistance and long service life, even under harsh working conditions. Below we detail the key features, technical specifications, and benefits that set our solution apart.
Key Features & Benefits
- High Energy Efficiency: MVR technology recycles latent heat from vapor, reducing energy consumption by up to 60% compared to traditional evaporators.
- Fully Automatic Operation: PLC touch screen control automates start-up, monitoring, shutdown, and alarm functions – requires minimal operator attention.
- Corrosion-Resistant Construction: All wetted parts are made of 304 stainless steel, ensuring durability and preventing contamination of ammonium chloride crystals.
- Compact Footprint: Integrated design saves floor space, suitable for retrofitting into existing production lines.
- Consistent Crystal Quality: Precise control of temperature, pressure, and residence time produces uniform, high-purity ammonium chloride crystals.
- Low Maintenance: Self-cleaning design and few moving parts reduce downtime and maintenance costs.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Range | CQC-NH4Cl-MVR-1T to CQC-NH4Cl-MVR-5T |
| Daily Capacity | 1 – 5 tons / day (customizable) |
| Material of Construction | 304 Stainless Steel (316L optional) |
| Control System | PLC + HMI Touch Screen (Siemens/Delta optional) |
| Power Supply | 380V / 50Hz (other voltages available upon request) |
| Compressor Type | Centrifugal / Roots (selected based on capacity) |
| Operating Temperature | 60°C – 95°C (adjustable) |
| Overall Dimensions | Varies by model; typical footprint: 8m x 4m x 5m (L×W×H) |
Detailed Advantages
The Automatic Ammonium Chloride MVR Crystallization Unit stands out due to its superior design tailored for ammonium chloride solutions. Unlike conventional evaporation, MVR technology drastically reduces steam consumption and cooling water usage, directly lowering your operational costs. The PLC touch screen provides real-time data on temperature, pressure, flow rate, and crystal density, allowing operators to make informed adjustments. Each unit undergoes strict quality control at our 10,000-30,000 m² factory in Qingdao, China.
Our system also features an optimized anti-fouling design to handle the scaling tendency of ammonium chloride. The crystallization chamber is equipped with a scraper or fluidized bed to prevent deposits, ensuring continuous operation over prolonged periods. The final ammonium chloride crystals exhibit high purity (typically >98%) and uniform size distribution (100-500 microns), meeting industrial standards for reuse or sale.
Trust & Reliability
As a manufacturer with over 9 years of experience and an annual export value exceeding US$10 million, Qingdao Conqinphi Environmental Technology Group has supplied crystallization equipment to clients across North America, Europe, Southeast Asia, and Africa. Our team of 201-300 skilled employees guarantees timely delivery and comprehensive after-sales support. We hold multiple management system certifications including ISO9001, ISO14001, OHSAS18001, and HACCP, reflecting our commitment to quality, environment, and safety. Every unit is factory-tested before shipment, and we offer optional on-site installation guidance.
Don't hesitate to contact us for a customized proposal or technical datasheet. Let our expertise help you turn ammonium chloride wastewater into profit while meeting environmental regulations. Request a quotation today!
Frequently Asked Questions (FAQ)
-
Q: What is the maximum inlet concentration of ammonium chloride?
A: Our unit can handle feed concentrations from 5% to saturation (approx. 40% at 25°C). For higher concentrations, pre-dilution is recommended. -
Q: How long does it take to install and commission the unit?
A: Typical installation takes 2-4 weeks, and commissioning takes another 1-2 weeks. We provide remote guidance or on-site support upon request. -
Q: Is the PLC touch screen interface available in multiple languages?
A: Yes, the HMI supports English, Chinese, Spanish, and other languages upon request. We can customize according to your preference. -
Q: What is the typical energy consumption per ton of crystal produced?
A: Energy consumption is approximately 30-50 kWh per ton of crystal, depending on feed concentration and operating conditions. This is much lower than traditional evaporators. -
Q: Can this unit handle other salts besides ammonium chloride?
A: The design is specifically optimized for ammonium chloride. For other salts (e.g., sodium sulfate, potassium chloride), we offer customized configurations – please consult our engineers. -
Q: What spare parts are recommended for one-year operation?
A: We recommend keeping a set of mechanical seals, gaskets, and a spare PLC module. A full spare parts list is provided with the manual. -
Q: Do you provide training for operators?
A: Yes, we offer a 2-day on-site training program covering operation, maintenance, and troubleshooting. Online training is also available. -
Q: What is the warranty period?
A: Standard warranty is 12 months from commissioning or 18 months from shipment, whichever is earlier. Extended warranty can be arranged.
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