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Help CenterCross Flow MVR Evaporator Used in Food Processing Dairy Concentration Juice Evaporation
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a factory area of 10,000–30,000 square meters and annual export value exceeding US$10 million. We specialize in advanced evaporation solutions for the food processing industry. Our Cross Flow MVR Evaporator is specifically engineered for dairy concentration and juice evaporation, offering superior energy efficiency and product quality. By combining mechanical vapor recompression (MVR) technology with a cross-flow design, this system delivers remarkable steam savings and gentle thermal treatment, preserving the natural flavor and nutrients of your products.
This evaporator is ideal for concentrating milk, whey, fruit juices, and other heat-sensitive liquids. Key benefits include up to 90% reduction in energy consumption compared to traditional evaporators, minimal fouling, and easy cleaning. Our team, comprising 201–300 skilled employees, ensures every unit meets stringent quality standards, backed by certifications such as ISO9001, HACCP, and OHSAS18001.
Product Features & Technical Specifications
- Cross Flow Design: Prevents scaling and fouling, enabling long operational cycles.
- MVR Compressor: High-efficiency centrifugal compressor reduces steam consumption.
- PLC Automatic Control: Touch-screen interface with real-time monitoring of temperature, pressure, and concentration.
- Sanitary Construction: All product-contact surfaces are stainless steel 316L, polished to Ra≤0.8μm.
- Low Residence Time: Minimizes thermal degradation of heat-sensitive components in dairy and juice.
- CIP Cleaning: Built-in cleaning system conforms to food industry hygiene standards.
| Parameter | Value |
|---|---|
| Evaporation Capacity | 500 – 50,000 L/h (customizable) |
| Operating Temperature | 60 – 100 °C |
| Compressor Power | 15 – 500 kW (depends on capacity) |
| Steam Consumption | Only 50 – 100 kg/h for initial startup |
| Electrical Supply | 380V / 50Hz or 460V / 60Hz |
In addition to the core specifications, the Cross Flow MVR Evaporator offers modular expandability, allowing you to increase capacity by adding effects. The system can be integrated with existing production lines and supports multiple feeding modes (falling film, forced circulation). Our engineering team provides complete process design and commissioning services, ensuring seamless integration into your dairy or juice facility.
Advantages for your business:
- Energy Savings: MVR technology recycles vapor energy, reducing operating costs by up to 70%.
- Product Quality: Gentle evaporation at low temperatures prevents scorching and retains vitamins.
- Environmental Compliance: Lower CO₂ emissions, noise levels below 80 dB(A).
- Flexibility: Handles varying feed concentrations and viscosities.
Trust & Credibility
Qingdao Conqinphi has been delivering evaporation solutions since 2015, serving clients across North America, South America, Europe, Asia, Africa, and Oceania. With an annual export value of US$10–50 million, we have completed over 200 projects globally. Our factory occupies 10,000–30,000 square meters and employs 201–300 people, including 50+ R&D engineers. We hold multiple certifications including ISO9001, ISO14000, HACCP, OHSAS18001, and TL9000, ensuring every product meets international standards. Our after-sales service includes 24/7 technical support, spare parts availability, and remote monitoring. Choose Conqinphi for reliable, high-performance evaporation equipment that boosts your production efficiency and product quality.
Frequently Asked Questions (FAQ)
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Q: What types of liquids can this evaporator handle?
A: It is designed for dairy products (milk, whey, cream) and fruit juices (apple, orange, grape, etc.). It can also handle other heat-sensitive food liquids such as sugar solutions and plant extracts. -
Q: How does MVR technology reduce energy consumption?
A: MVR compresses the vapor from the evaporation process, raising its temperature and pressure, then uses it as a heating medium. This recycles nearly all latent heat, cutting steam usage by 80–90% compared to traditional evaporators. -
Q: What is the typical payback period for this equipment?
A: Depending on local energy costs, the payback period is usually 1–3 years. Our team can provide a detailed ROI analysis based on your specific operating parameters. -
Q: Can the system be customized for different capacities?
A: Yes, we offer capacities from 500 L/h to 50,000 L/h. The modular design allows for future expansion. Please contact us with your requirements. -
Q: What cleaning and maintenance procedures are required?
A: The system includes a CIP (Clean-In-Place) system. Regular cleaning cycles follow standard food industry protocols. We provide a comprehensive maintenance manual and on-site training. -
Q: Is the equipment compliant with food safety standards?
A: Absolutely. The materials are FDA/EU-compliant stainless steel. Our factory holds HACCP and ISO9001 certifications. The design meets 3-A sanitary standards (optional). -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from startup or 18 months from shipment, whichever is earlier. Extended warranties are available upon request. -
Q: Do you provide installation and commissioning support?
A: Yes, our experienced engineers can supervise installation and commissioning on site. We also provide remote assistance via video call. Training for your operators is included.
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