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Help CenterHorizontal Flow MVR Evaporator Shell and Tube Heat Exchanger 304SS Max Operating Temperature 150°C Pressure 0.5MPa
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – your reliable partner for advanced thermal separation solutions. Our Horizontal Flow MVR Evaporator Shell and Tube Heat Exchanger, constructed from premium 304 stainless steel, is engineered to deliver efficient heat transfer under demanding conditions. With a maximum operating temperature of 150°C and pressure rating of 0.5MPa, this heat exchanger is ideally suited for mechanical vapor recompression (MVR) systems in industries such as wastewater treatment, food processing, chemical concentration, and pharmaceutical applications.
As a manufacturer with over 200 skilled employees and a factory spanning 10,000–30,000 square meters, we leverage years of expertise to produce equipment that ensures energy savings, long service life, and easy maintenance. Our commitment to quality is backed by a comprehensive management system certified under ISO9001, ISO14000, OHSAS18001, and other international standards. Whether you need a standard unit or a customized design, we are ready to support your project from concept to commissioning.
Product Features & Benefits
- Superior Material Quality: All wetted parts are made of 304 stainless steel (SS304), offering excellent corrosion resistance and hygiene compliance for food and pharmaceutical applications.
- Horizontal Flow Design: The horizontal shell-and-tube configuration promotes efficient vapor-liquid separation, reduces pressure drop, and simplifies maintenance access compared to vertical designs.
- High Temperature & Pressure Capability: Rated for 150°C and 0.5MPa, the heat exchanger can handle the demanding conditions typical of MVR evaporators, ensuring stable operation even at elevated thermal loads.
- Optimized Heat Transfer: Turbulence-inducing baffles and precise tube spacing maximize heat transfer coefficients, leading to lower energy consumption and higher overall efficiency for MVR systems.
- Compact Footprint: The horizontal layout allows for space-saving installation, particularly advantageous in retrofitting existing facilities or crowded plant areas.
- Robust Welding & Fabrication: Manufactured using advanced TIG welding and strict quality control, each unit passes hydrostatic testing to guarantee leak-free performance.
- Customization Options: Available in various tube diameters, lengths, and baffle configurations. Flanged or welded connections can be provided per your specifications. Customizable surface finish and insulation are available upon request.
- Easy Maintenance: Removable channel covers and straight tube bundles allow quick cleaning and tube replacement, reducing downtime and operational costs.
Technical Specifications
| Parameter | Value | Notes |
| Material – Shell & Tubes | 304 Stainless Steel | Alternative materials (316L, Duplex) available on request |
| Max Operating Temperature | 150°C (302°F) | Higher temperature designs optional |
| Max Operating Pressure | 0.5 MPa (≈72.5 psi) | Design can be upgraded for higher pressure |
| Heat Transfer Area | Customizable (typical 10–500 m²) | Determined by process requirements |
| Tube Dimensions | OD 19–38 mm, wall 1.0–2.0 mm | Standard sizes; others available |
| Connection Type | Flanged (ANSI/DIN/JIS) or welded | Specify during order |
| Hydrostatic Test Pressure | 1.5 × design pressure (0.75 MPa) | Per industry standards |
| Surface Finish | Industrial matte or bright (optional) | Hygienic polish available for food/pharma |
Application Scenarios
- MVR Evaporation Systems: Used as the main heat exchanger to recover latent heat from compressed vapor, significantly reducing energy costs.
- Wastewater Treatment: Concentrate industrial effluents, brine, or leachate with minimal steam consumption.
- Food & Beverage: Concentrate fruit juices, dairy products, or sugar solutions while preserving product quality.
- Pharmaceutical: Gently evaporate heat-sensitive solutions under controlled temperature and pressure.
- Chemical Processing: Recover solvents, concentrate acids, or manage high-temperature process streams.
Why Choose Qingdao Conqinphi?
Since 2015, Qingdao Conqinphi Environmental Technology Group has grown into a leading manufacturer of thermal separation equipment with an annual export value ranging from US$10 million to US$50 million. Our products are shipped to major markets across North America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. With a dedicated team of 201–300 employees and a modern factory, we ensure timely delivery and rigorous quality control.
Our quality management system is certified under ISO9001, ISO14000, OHSAS18001, HACCP, TS16969, SA8000, and others, reflecting our commitment to safety, environmental responsibility, and product excellence. Every heat exchanger undergoes strict inspection procedures, including material verification, dimensional checks, welding quality assessment, and hydrostatic testing.
We invite you to experience the reliability and performance of our Horizontal Flow MVR Evaporator Shell and Tube Heat Exchanger. Contact our team today for a technical consultation or a tailored quote. Let us help you optimize your evaporation process with a durable, high-efficiency heat exchanger built to last.
Frequently Asked Questions (FAQ)
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Q: What materials are available besides 304 stainless steel?
A: We can also manufacture the heat exchanger using 316L stainless steel, duplex stainless steel, or titanium – depending on your process fluid corrosivity and temperature requirements. Please specify your needs during inquiry. -
Q: Can this heat exchanger be used for pressures above 0.5 MPa?
A: Yes, we can design and fabricate units for higher pressures (e.g., 1.0 MPa or more) by increasing wall thickness and reinforcing the shell. Contact us with your exact operating pressure and temperature. -
Q: Is the heat exchanger suitable for food-grade applications?
A: Absolutely. The 304SS construction can be finished with a hygienic polish (Ra ≤ 0.8 μm) to meet food and pharmaceutical standards. Welds are ground and passivated to prevent contamination. -
Q: What is the typical lead time for a custom unit?
A: Standard lead time is 4–6 weeks after order confirmation, depending on complexity. Rush delivery may be possible for small or modular designs. -
Q: Do you provide installation and commissioning support?
A: We offer technical documentation, remote guidance, and on-site supervision (if required) for an additional fee. Our after-sales team is available to assist with startup and troubleshooting. -
Q: How do I determine the required heat transfer area for my MVR system?
A: You can send us your process parameters (flow rates, inlet/outlet temperatures, fluid properties, vapor compression ratio) and we will perform a thermal design calculation to recommend the optimal size. -
Q: What certifications does your company hold for this product?
A: Our facility is certified under ISO9001, ISO14000, OHSAS18001, HACCP, SA8000, TS16969, and others. While we do not carry CE or ASME stamps as standard, we can adapt the design to meet relevant codes upon request. -
Q: Can the heat exchanger be supplied with insulation and cladding?
A: Yes, insulation with aluminum or stainless steel cladding is available as an option to minimize heat loss and protect personnel. Please specify your insulation thickness and cladding material preference.
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