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Help CenterOil-Free Compressor Counterflow MVR Evaporator, 15kW Motor, 2000L/h Evaporation Rate
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a leading manufacturer established in 2015, we specialize in advanced environmental solutions. Our Oil-Free Compressor Counterflow MVR Evaporator with a 15kW motor and 2000L/h evaporation rate represents the pinnacle of energy-efficient liquid concentration technology. Designed for demanding industrial applications, this system eliminates oil contamination risks while delivering reliable, continuous operation. With its counterflow design, it maximizes heat transfer efficiency, reducing overall energy consumption by up to 30% compared to traditional evaporators. Whether you are treating wastewater, concentrating chemicals, or recovering valuable materials, this evaporator offers a sustainable and cost-effective solution.
At our 10,000–30,000 square meter factory in Qingdao, Shandong, we integrate precision engineering with strict quality control. Our team of 200–300 skilled professionals ensures every unit meets rigorous performance standards. The Oil-Free Compressor Counterflow MVR Evaporator is the result of years of R&D and field experience, designed to minimize downtime and maximize productivity.
- Oil-Free Compressor: Eliminates lubricant carryover, ensuring product purity and reducing maintenance costs. Ideal for sensitive applications such as food, pharmaceutical, and fine chemical industries.
- Counterflow Design: The feed flows countercurrent to the vapor flow, optimizing temperature gradients and enhancing heat transfer coefficient. This design reduces scaling and fouling, extending equipment lifespan.
- 15kW Motor: Provides ample power for continuous operation while maintaining energy efficiency. The motor is paired with a variable frequency drive (optional) for precise control.
- High Evaporation Rate (2000 L/h): Capable of processing large volumes of liquid, making it suitable for medium to large-scale production lines or wastewater treatment plants.
- Robust Construction: Made from high-grade stainless steel (304 or 316L) with corrosion-resistant coatings, ensuring durability in harsh environments.
- Automatic PLC Control: User-friendly HMI interface allows real-time monitoring of temperature, pressure, flow rate, and compressor status. Remote monitoring and alarm functions are available.
- Energy Recovery System: MVR technology recycles vapor heat, achieving an energy consumption of only 30–50 kWh per ton of water evaporated, compared to 600–700 kWh in traditional systems.
| Parameter | Value |
|---|---|
| Evaporation Rate | 2000 L/h |
| Motor Power | 15 kW |
| Compressor Type | Oil-Free (Screw or Centrifugal optional) |
| Operating Temperature Range | 60–120°C (customizable) |
| Power Supply | 380V/50Hz, 3-phase (other voltages available) |
| Material of Construction | Stainless Steel 304 / 316L |
| Control System | PLC + HMI (Siemens or Mitsubishi optional) |
| Dimensions (L×W×H) | Customizable upon request |
Customer Benefits:
- Reduce Operating Costs: With MVR technology, you can cut steam consumption by over 90%. The oil-free compressor also eliminates the need for frequent oil changes and filter replacements.
- Improve Product Quality: No oil contamination ensures pure final product, meeting stringent industry standards.
- Eco-Friendly Operation: Lower energy usage translates to reduced carbon footprint. The closed-loop design minimizes emissions and waste.
- Enhanced Reliability: The counterflow design reduces scaling, while the oil-free compressor provides consistent performance over long periods. Our factory’s ISO9001 and HACCP certifications guarantee consistent quality.
- Easy Integration: Compact footprint and modular design allow easy installation into existing production lines. Customizable control interfaces match your current SCADA system.
Founded in 2015, Qingdao Conqinphi Environmental Technology Group Co., Ltd. has grown into an export powerhouse with an annual export value of US$10–50 million. Our factory spans over 10,000 square meters and is equipped with advanced machining centers, welding robots, and testing facilities. We hold multiple international certifications including ISO9001, ISO14000, OHSAS18001, SA8000, and HACCP, reflecting our commitment to quality, environmental safety, and social responsibility. Our products are shipped to ports worldwide from Qingdao, serving clients across North America, Europe, Asia, and Africa.
We have a dedicated after-sales team that provides installation supervision, commissioning, and remote technical support. Spare parts are readily available, and we offer comprehensive training programs for operators. Thousands of satisfied customers trust our evaporators for their critical processes.
Ready to optimize your evaporation process? Contact us today for a customized quotation or technical consultation. Our engineers can adapt this 15kW, 2000L/h unit to your specific liquid characteristics and capacity requirements.
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Q: What is the difference between a traditional oil-lubricated compressor and an oil-free compressor in MVR evaporators?
A: Oil-free compressors eliminate the risk of oil carryover into the vapor stream, which can contaminate the product or cause fouling in downstream equipment. They also require less maintenance (no oil changes or oil separation systems) and operate more reliably in sensitive applications like food or pharmaceutical processing. -
Q: How does the counterflow design improve efficiency?
A: In a counterflow configuration, the feed liquid flows in the opposite direction to the vapor flow. This maintains a higher temperature difference across the heat transfer surface, which enhances heat transfer efficiency and reduces the required surface area. It also helps prevent scaling and allows for higher solids concentrations. -
Q: Can the evaporation rate be adjusted for different feed concentrations?
A: Yes. The 15kW motor is designed for 2000L/h at standard conditions, but the system can be tuned via the PLC to handle varying feed rates and concentrations. Options like variable frequency drives and multiple compressor stages are available for wider flexibility. -
Q: What materials of construction are available for corrosive liquids?
A: We offer stainless steel 304 (standard) and 316L (for chloride-containing streams). Additionally, we can line the evaporator with Hastelloy, titanium, or other special alloys depending on the chemical composition. Please provide your liquid analysis for a recommendation. -
Q: Does the unit come with a warranty?
A: Yes, our standard warranty covers 12 months from commissioning or 18 months from shipment, whichever comes first. Extended warranties and full-service maintenance contracts are available upon request. Our factory holds ISO9001 and HACCP certifications, ensuring consistent quality. -
Q: What kind of after-sales support do you provide?
A: We offer free remote troubleshooting and telephone support. On-site commissioning and training can be arranged. Spare parts are in stock, and we can ship within 48 hours. Our team of 200+ employees ensures prompt response times. -
Q: How does MVR compare to traditional evaporators in terms of energy consumption?
A: MVR systems reuse the latent heat of vaporization, consuming only 30–50 kWh per ton of water evaporated. In contrast, a typical three-effect evaporator consumes about 200–300 kWh of equivalent energy from steam. This represents a 70–90% reduction in operational energy costs. -
Q: Can this system handle high-viscosity or fouling liquids?
A: The counterflow design and optional scraping or recirculation capabilities make it suitable for moderate viscosities and mild fouling. For severe fouling applications, we can integrate self-cleaning mechanisms or choose a falling film configuration. Always provide process data for proper engineering.
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