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Product Overview:
SIMVACO’s upgraded PVD coating equipment is a high-precision vacuum system tailored for the deposition of AR (Anti-Reflection), AF (Anti-Fingerprint), and ultra-hard protective films on mobile phone cover glass and other high-end optical components.
Now equipped with an ICP (Inductively Coupled Plasma) source and Post-Oxidation module, the system provides enhanced film densification, improved adhesion, and higher optical quality. These features ensure exceptional mechanical durability, superior light transmittance, and long-lasting surface performance — all essential for premium consumer electronics.
Core Features & Technical Highlights:
🔹 Multi-Layer AR Coating System
Advanced magnetron sputtering for multilayer dielectric films (e.g., SiO₂/TiO₂/Al₂O₃ stacks)
Achieves visible light transmittance ≥ 93%, reflectance ≤ 9%
Color uniformity ΔE , ensuring consistent optical appearance
Optimized for cover glass, lenses, and foldable substrates
🔹 AF Coating Module (Anti-Fingerprint)
Inline plasma activation before AF coating improves adhesion
Supports spraying or vapor-deposition of fluoropolymer-based AF coatings
Withstands 4200 cycles of rubber eraser abrasion under 1000g load
Maintains water contact angle ≥ 100°
🔹 Hard Protective Coating
Optional SiNx, DLC or AlN coatings for superior surface hardness
Passes Mohs 7 hardness test under 750g load, 90° stylus angle
Nanoindentation hardness ≥ 14 GPa
Ideal for anti-scratch, anti-abrasion applications
🔹 ICP Plasma Source
Installed between substrate and target area
Produces high-density low-temperature plasma, enhancing film densification and step coverage
Greatly improves adhesion strength, film compactness, and barrier properties
Especially effective for thin AF layers or high-density AR coatings
🔹 Post-Oxidation Chamber
Inline or standalone oxidation module using oxygen plasma or thermal oxidation
Enhances surface energy, improves transmittance and chemical resistance
Critical for final tuning of AR or hydrophilic properties
Promotes stable, stoichiometric oxide formation (e.g., SiO₂) after sputtering
🔹 Modular Design for Custom Lines
Full system integration: Cleaning → Nanoimprint→ ICP plasma → Sputtering → Post-Oxidation → AF Coating → UV Curing → QC
Optional: CM3600 Spectrophotometer interface for real-time optical monitoring
Available in batch or inline roll-to-roll formats
Supports glass or plastic substrates
Verified Test Performance:
| Property | Requirement | Method/Tool |
|---|---|---|
| Transmittance | ≥ 93% | CM3600 (Konica Minolta) |
| Reflectance | ≤ 9% | Optical spectrometry |
| Haze | ≤ 0.18% | ASTM D1003 |
| Water Contact Angle | ≥ 100° | After 4200 abrasion cycles |
| Nanoindentation Hardness | ≥ 14 GPa | KLA / Bruker |
| Mohs Scratch Resistance | ≥ 7 | 750g load, 90° angle |
| Color Uniformity | ΔE | Spectrophotometer |
| a / b / L Tolerance | ±1 / | CIE Lab standard |
Target Applications:
Smartphone cover glass (front/back)
Wearable device screens (smartwatches, fitness bands)
Foldable displays and curved cover films
Automotive interior display panels
High-end lens glass (camera, AR/VR, HUD)
Why SIMVACO?
✅ Over 14 years of experience in vacuum coating system R&D and customization
✅ Strong process expertise in AR, AF, hard coating, and optical performance tuning
✅ Global delivery, on-site commissioning, and 24/7 remote support
✅ Flexible integration of ICP, post-oxidation, UV curing, and quality control modules
✅ Proven records in OEM supply chain partnerships for major electronics brands
📞 Let SIMVACO help you build a high-efficiency, high-precision coating production line.
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