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Help CenterFalling Film MVR Evaporator for Amino Acid Concentration and Separation Processes
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly introduces our advanced Falling Film MVR Evaporator, specifically engineered for amino acid concentration and separation processes. As a leading manufacturer established in 2015 with a factory size of 10,000-30,000 square meters and annual export value between US$10 Million and US$50 Million, we bring extensive expertise in thermal separation technology. This evaporator combines falling film efficiency with mechanical vapor recompression (MVR) to achieve low energy consumption and high product quality, ideal for pharmaceutical, food, and biochemical industries.
The design ensures gentle evaporation of heat-sensitive amino acid solutions, maintaining their integrity while reducing operating costs. Our unit offers customizable capacities from 500 to 50,000 L/h, and can be tailored to handle various amino acids such as glutamic acid, lysine, or methionine. With PLC automatic control, operators enjoy precise process monitoring and minimal manual intervention.
Key Features & Specifications
- Falling Film Technology: Thin film evaporation reduces residence time, preserving product quality.
- MVR System: Energy savings up to 70-90% compared to traditional multi-effect evaporators.
- Modular Design: Easy to scale and integrate into existing production lines.
- Hygienic Construction: All product-contact parts are made of SS304 or SS316L, meeting sanitary standards.
- Low Fouling: Self-cleaning effect of falling film minimizes scaling.
- High Separation Efficiency: Achieves concentration ratio up to 1.5-5 times (depending on feed).
- Wide Application: Suitable for amino acids, antibiotics, enzymes, and other heat-sensitive liquids.
| Parameter | Specification |
|---|---|
| Capacity | 500 – 50,000 L/h (evaporation rate) |
| Operating Temperature | 60 – 100°C (adjustable) |
| Vacuum Level | -0.02 to -0.08 MPa (optional) |
| Compressor Type | Centrifugal or Roots blower (optional) |
| Power Consumption | 20 – 200 kWh (depending on capacity) |
| Material of Construction | SS304, SS316L, or duplex steel (custom) |
| Control System | PLC with HMI touch screen, remote monitoring optional |
| Certification Compliance | ISO9001, HACCP, OHSAS18001, others available upon request |
Advantages for Amino Acid Processing:
- Minimal thermal degradation due to short residence time and low temperature operation.
- High concentration ratio reduces downstream processing costs.
- Separated condensate can be reused, improving water efficiency.
- Optional CIP (Clean-in-Place) system ensures easy cleaning and sanitation.
- Compact footprint saves floor space in your facility.
Our falling film MVR evaporator is designed to meet the strictest quality standards. Backed by our 201-300 skilled employees and a factory spanning 10,000-30,000 m², we deliver reliable equipment with short lead times. We ship from Qingdao Port to markets worldwide including North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our products have earned certifications like ISO9001, HACCP, OHSAS18001, and more, reflecting our commitment to quality and safety.
Why Choose Conqinphi?
- Over 8 years of expertise in evaporator manufacturing.
- Customizable solutions to match your specific amino acid concentration needs.
- Comprehensive after-sales support including installation, commissioning, and training.
- Competitive pricing with high energy efficiency delivering fast ROI.
- We offer free technical consultation and sample testing service.
Contact us today to discuss your project requirements. Our experienced team will provide a tailored proposal for your Falling Film MVR Evaporator. Let Conqinphi help you optimize your amino acid concentration and separation processes with cutting-edge technology and reliable performance.
Frequently Asked Questions (FAQ)
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Q: What is the working principle of this falling film MVR evaporator?
A: The feed liquid enters the top of the heating tubes and forms a thin film flowing downward. The vapor generated is compressed by the MVR compressor to raise its temperature and pressure, then recycled as heating steam, greatly reducing energy consumption. -
Q: Can this evaporator handle high-viscosity amino acid solutions?
A: Falling film design is suitable for low to medium viscosity liquids. For high-viscosity solutions, we recommend a forced circulation version. Our team can help select the optimal configuration based on your feed properties. -
Q: What is the typical energy saving compared to traditional evaporators?
A: MVR systems typically save 70–90% of energy compared to single-effect evaporators, and 30–50% compared to multi-effect systems, depending on operating conditions. -
Q: Do you offer remote control and monitoring?
A: Yes, our PLC system can be equipped with Ethernet/GSM modules for remote access and data logging. Optional SCADA integration is available. -
Q: What materials of construction are available for corrosive amino acid solutions?
A: We offer SS304, SS316L, and duplex stainless steel. For highly corrosive environments, titanium or other alloys can be used upon request. -
Q: How long is the warranty period?
A: Standard warranty is 12 months from commissioning or 18 months from shipment, whichever comes first. Extended warranty plans are available. -
Q: Can the evaporator be used for both concentration and separation?
A: Yes, the falling film MVR evaporator can concentrate the amino acid solution. For separation (e.g., crystallization), additional downstream equipment may be needed. We can design a complete process line. -
Q: What certifications do you have for food-grade applications?
A: Our equipment meets HACCP standards and can be designed to comply with FDA and GMP requirements upon request.
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