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Help Center304 Stainless Steel MVR Evaporation Concentration Crystallization System With PLC Automatic Control, Capacity 2000L/H
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As a leading manufacturer based in Qingdao, China, Qingdao Conqinphi Environmental Technology Group Co., Ltd. presents our advanced 304 Stainless Steel MVR Evaporation Concentration Crystallization System with a capacity of 2000 L/H, equipped with PLC automatic control. Designed for industries requiring efficient water removal and crystal recovery, this system combines mechanical vapor recompression (MVR) technology with robust stainless steel construction to deliver reliable, energy-saving performance. With over 200 employees and a factory spanning 10,000–30,000 square meters, we ensure every unit meets rigorous quality standards.
Our MVR system is engineered to reduce energy consumption by up to 50–70% compared to traditional evaporation methods, thanks to the reuse of vapor heat. The 304 stainless steel construction guarantees corrosion resistance and longevity, making it suitable for acidic or saline solutions. The PLC touch-screen controller allows precise management of temperature, pressure, and flow, minimizing manual intervention and human error.
Key features and technical specifications are outlined below:
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 2000 L/H (customizable from 500 to 10,000 L/H) |
| Material | 304 Stainless Steel (316L optional upon request) |
| Control System | PLC with HMI touch screen, remote monitoring compatible |
| Power Consumption | Approx. 25–35 kWh per ton of water removed |
| Operating Pressure | -0.1 to 0.5 MPa (vacuum to positive pressure) |
| Temperature Range | 60–100°C (can be extended with optional heat source) |
Product advantages include:
- Energy efficiency: MVR technology reduces steam consumption; only electric power for compressor is needed.
- Automatic operation: PLC controls start/stop, cleaning cycles, and alarm monitoring – no 24/7 manual attendance required.
- High concentration ratio: Achieves up to 30% solid content or crystallization without scaling issues, thanks to forced circulation design.
- Compact footprint: Skid-mounted design saves installation space and simplifies site preparation.
- Corrosion resistance: All wetted parts are 304 SS; optional 316L for chloride-rich liquids.
- Compliance: Manufactured under ISO9001 and ISO14000 certified production lines.
This system is widely used in zero liquid discharge (ZLD) projects, brine concentration, chemical crystallization, pharmaceutical purification, and food processing. The PLC-based control records operational data for traceability and can be integrated with central SCADA systems.
Trust and reliability: Since 2015, Qingdao Conqinphi has exported to over 15 global markets including North America, Europe, and Southeast Asia, with an annual export value exceeding US$10 million. Our factory employs 201–300 skilled personnel and holds certifications such as ISO9001, ISO14000, OHSAS18001, and SA8000. We provide comprehensive after-sales support including installation guidance, training, and spare parts supply. Every system undergoes 72-hour continuous trial run before shipment.
Frequently Asked Questions (FAQ):
-
Q: What types of liquids can this system handle?
A: It is suitable for aqueous solutions with pH 4–10, including wastewater, brine, chemical solutions, and pharmaceutical liquors. For highly corrosive liquids, we recommend 316L stainless steel upgrade. -
Q: How does MVR compare to multiple-effect evaporation?
A: MVR typically consumes 50–70% less energy because it recycles the latent heat of vaporization, while multiple-effect requires more steam. -
Q: What is the delivery time for a 2000 L/H system?
A: Standard lead time is 45–60 days after order confirmation, depending on customization. -
Q: Can the PLC be integrated with existing plant controls?
A: Yes, the PLC supports Modbus RTU/TCP protocols, enabling easy integration with your SCADA or DCS. -
Q: What maintenance is required?
A: Regular inspection of seals, compressor oil level, and cleaning of heat exchanger surfaces (recommended every 3–6 months). -
Q: Do you provide on-site installation and training?
A: Yes, we offer overseas commissioning service and operator training at an additional cost. -
Q: What is the maximum solid concentration achievable?
A: Up to 30% for common salts; for crystallization, we design based on your specific material's solubility curve. -
Q: Is this system suitable for high-fouling liquids?
A: Yes, the forced circulation design minimizes scaling; optional anti-fouling coating available.
Choose our 304 Stainless Steel MVR Evaporation Concentration Crystallization System for a sustainable, cost-effective solution to your liquid concentration needs. Contact us today for a tailored quote or technical consultation.
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