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Preheated sterilizing water operates at a higher initial sterilization temperature, shortening sterilization time and protecting product quality. After sterilization, the hot water returns to the hot water tank, saving steam, energy, and sterilization time.
For flexible packaging products, especially large packages, high heat penetration results in excellent sterilization.
1. Sterilization water is preheated in the upper tank, allowing the lower tank to fill quickly during sterilization (
2. After sterilization, the water can be circulated back to the upper tank for storage and insulation, saving water and steam energy and reducing production costs.
3. Our company's steam-powered agitator boasts high steam efficiency and low noise, providing efficient heating.
4. The new liquid flow switching device uses continuous water circulation, sterilizing from top to bottom and left to right, eliminating stagnant areas and controlling heat distribution within ±0.5℃ during the sterilization stage.
5. Equipped with a negative pressure safety device to prevent human error and ensure equipment safety.
6. The entire process is automatically controlled by PLC, employing multi-level password control of the formula to eliminate the possibility of operational errors.
7. To facilitate loading and unloading of baskets and save labor costs, a chain drive device can be optionally installed inside the container.
8. Equipped with a triple safety interlock device to prevent human error and accidents.
9. After a power outage, the program will automatically restore to the state before the power outage, minimizing losses. Working Principle
1. Before the start of the shift, the hot water tank is preheated to the set process temperature.
2. The product is loaded into the autoclave, and the autoclave door is closed.
3. The balancing device is activated, pumping process water from the hot water tank into the autoclave until the set water level is reached.
4. The process water circulates within the autoclave via a circulation pump. Steam is provided by a steam generator and circulates to heat the product to the set sterilization temperature.
5. During sterilization, the circulating pump remains running. If temperature fluctuations occur, adjust the steam flow by switching valves to maintain a relatively stable temperature.
6. After sterilization, stop supplying steam to the autoclave.
7. The water used for sterilization is pumped back to the hot water tank for storage and reuse in the next sterilization cycle. Then, shut off the balancing device.
8. Cooling water is supplied to the autoclave via a cold water pump to cool the products inside.
Applications
1. Plastic containers: Polypropylene bottles (coconut milk, soy milk, etc.), High-density polyethylene bottles (HDPE);
2. Flexible packaging: Aluminum foil bags, transparent bags, vacuum bags (chicken feet, dried tofu, etc.), retort pouches, etc.;
3. Glass containers: Not recommended.
For more information, welcome to contact:
Contact: Wangqingge
Email: xkjxkj@xiangkunmachinery.com
Mobile/Whatsapp:+86 15949852089
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