Contact Platform Support
Help Center316L MVR Tubular Falling Film Evaporator, 1000kg/h Evaporation Rate, Automatic Operation
Product Spotlights
Related Products
-
304 Stainless Steel MVR Tubular Falling Film Evaporator With PLC Control for Energy Saving, 500L/H CapacityUS$ 43500 - 659000MOQ: 1 Combo -
Pharmaceutical Grade MVR Tubular Falling Film Evaporator for API Concentration, 316LUS$ 43500 - 659000MOQ: 1 Combo
-
MVR Evaporator for Chemical Plant Wastewater Treatment 15kW PLC ControlUS$ 15400 - 64800MOQ: 1 Combo
-
Compact MVR Wastewater Evaporator Stainless Steel 304 10m³/dayUS$ 15400 - 64800MOQ: 1 Combo
-
1 Year Warranty MVR Wastewater Evaporator With Installation TrainingUS$ 15400 - 64800MOQ: 1 Combo
Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015 with a factory area of 10,000-30,000 square meters and an annual export value of US$10 million to US$50 million, presents the 316L MVR Tubular Falling Film Evaporator with a robust evaporation rate of 1000 kg/h and fully automatic operation. As a specialized manufacturer with over 200 employees, we engineer this advanced evaporator to deliver exceptional energy efficiency and reliable performance for industries requiring high-concentration evaporation, such as chemical processing, food & beverage, and wastewater treatment. Our equipment integrates cutting-edge MVR (Mechanical Vapor Recompression) technology, which drastically reduces steam consumption compared to traditional evaporators, aligning with global sustainability goals. Built with premium 316L stainless steel, this tubular falling film evaporator ensures excellent corrosion resistance and long service life even under harsh operating conditions.
Our 316L MVR Tubular Falling Film Evaporator is designed for continuous, low-temperature evaporation with minimal fouling, thanks to the falling film principle where liquid flows as a thin film down the inside of heated tubes. The MVR compressor recycles waste vapor, converting it into heat energy, enabling a self-sustaining process that cuts operational costs by up to 60% compared to conventional multi-effect evaporators. Automatic operation is achieved through a PLC-based control system with an intuitive HMI touch screen, allowing precise monitoring and adjustment of parameters such as temperature, pressure, flow rate, and concentration. Safety interlocks and alarms are integrated to prevent overpressure, overheating, and material carryover.
Key Features & Specifications:
- Material of Construction: All product-wetted parts are made of 316L stainless steel, with optional 304L or duplex steel available upon request.
- Evaporation Capacity: 1000 kg/h of water removal (customizable from 500 kg/h to 10,000 kg/h).
- Operating Temperature: 40–95°C (adjustable based on product sensitivity).
- MVR Compressor: Centrifugal or Roots type, designed for low noise and high efficiency.
- Heat Transfer Efficiency: Falling film design provides high heat transfer coefficient (up to 2000 W/m²·K) with minimal scaling.
- Automatic Control: Siemens or Mitsubishi PLC with remote monitoring option (Ethernet/IP).
- Energy Consumption: Only 30–60 kWh per ton of water evaporated, significantly lower than traditional evaporators.
- Power Supply: 380V/50Hz (3-phase) as standard; other voltages (220V, 440V, 660V) are customizable.
- Dimensions: Approximately 6m (L) x 3m (W) x 6m (H) for the 1000 kg/h model (depending on configuration).
- Certifications: Our factory is certified under ISO9001:2015, ISO14001, OHSAS18001, and other management systems; components comply with CE or ASME standards upon request.
Technical Parameters (Table):
| Parameter | Value / Range |
| Material | 316L SS |
| Evaporation Rate | 1000 kg/h |
| Operating Pressure (vapor side) | Atmospheric to slight vacuum |
| Compressor Power | 45–55 kW |
| Steam Consumption | Negligible (self-generated) |
| Control System | PLC + HMI (Automatic) |
Advantages for Your Business:
- Significant Energy Savings: The MVR technology recycles 90% of the vapor energy, slashing electricity and steam costs. Payback period typically 12–18 months.
- Superior Corrosion Resistance: 316L stainless steel with low carbon content prevents intergranular corrosion, ideal for chloride-containing solutions like brine, pickling liquor, or food products.
- Enhanced Productivity: Automatic operation reduces labor intervention; PLC controls ensure consistent product quality and minimize downtime.
- Compact Footprint: Falling film design offers high heat transfer in a smaller space compared to forced circulation evaporators.
- Low Maintenance: No moving parts in the heat exchanger; only the compressor requires periodic inspection. Easy to clean (CIP compatible).
- Environmental Compliance: Lower carbon footprint and waste heat recovery align with green manufacturing standards.
Trusted Quality & Global Reach: As a leading manufacturer in Qingdao, China, our group has exported to markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania. We have successfully delivered over 500 evaporator systems worldwide. Our commitment to quality is reflected in our certifications: ISO9001, ISO14001, OHSAS18001, and compliance with HACCP and SA8000 standards. With a dedicated team of 50+ engineers and a strong R&D department, we provide comprehensive support from design to commissioning. Our after-sales service includes remote diagnostics, spare parts supply, and on-site training. We invite you to experience the reliability of Conqinphi environmental technology – contact us today for a customized proposal and enjoy competitive pricing with fast lead times.
Frequently Asked Questions
Q1: Why is 316L stainless steel used for this evaporator?
A: 316L contains molybdenum which provides superior resistance to chlorides and acidic media. It is ideal for applications involving high chloride content (e.g., sea water, brine) or corrosive chemicals. The low carbon content prevents sensitization and intergranular corrosion during welding.
Q2: How does the MVR system achieve energy savings?
A: The MVR compressor compresses the low-pressure vapor from the separator to a higher pressure/temperature, then recycles it as heating steam. This process requires only electricity (30–60 kWh/ton) instead of fresh steam, reducing energy consumption by up to 60–80% compared to single-effect evaporation.
Q3: What is the typical payback period for this equipment?
A: Depending on local energy prices and operating hours, the payback period ranges from 12 to 18 months. For high-capacity continuous operations, it can be even shorter.
Q4: Can the evaporator handle viscous or fouling liquids?
A: Yes, the falling film design is suitable for moderate viscosity liquids. For extremely viscous or scaling-prone materials, we can optionally add a recirculation loop or incorporate a forced circulation configuration. Please provide your product properties for a tailored solution.
Q5: What control options are available?
A: Our standard system includes a PLC with color HMI for local control. Options include remote monitoring via SCADA, data logging, and integration with your plant DCS. We can adjust the logic to match your automation level.
Q6: What is the required utility supply for this unit?
A: The main utilities are electricity (380V/50Hz, 3-phase for compressor and pumps) and cooling water for the condensate system. Steam is only needed during start-up (if any) – usually minimal. We provide a detailed utility consumption sheet with the quotation.
Q7: Do you provide installation and commissioning services?
A: Yes, our field service engineers can supervise installation and perform commissioning on-site. We also offer training for your operators. For overseas projects, we can arrange remote guidance if needed.
Q8: Can you customize the evaporator for a specific capacity or material?
A: Absolutely. We have modular designs that allow capacities from 500 kg/h to 10,000+ kg/h. We can also change materials (e.g., 2205 duplex, Hastelloy) or add accessories like CIP systems, vapor scrubbers, or pre-concentrators. Just send us your requirements.
Send Inquiry to This Supplier
You May Also Like
-
Multi-Effect MVR Evaporator for High Salinity Wastewater 60Hz 440VUS$ 15400 - 64800MOQ: 1 Combo
-
Pharmaceutical Grade MVR Wastewater Evaporator 316L Stainless SteelUS$ 15400 - 64800MOQ: 1 Combo
-
Energy Saving MVR Wastewater Evaporator 220V 50Hz With PLC Touch ScreenUS$ 15400 - 64800MOQ: 1 Combo
-
316L MVR Evaporator for Industrial Wastewater 2000L Capacity AutomaticUS$ 15400 - 64800MOQ: 1 Combo
-
PLC Controlled MVR Wastewater Evaporator 304 Stainless Steel 380V 1000L/hUS$ 15400 - 64800MOQ: 1 Combo
-
MVR Wastewater Evaporator 220V 2 Year Warranty Free Technical SupportUS$ 15400 - 64800MOQ: 1 Combo
-
500L/h MVR Wastewater Evaporator 304 SS CE Compliant 25kW PowerUS$ 15400 - 64800MOQ: 1 Combo
-
MVR Evaporator Desalination System With PLC Control, 304 Stainless Steel, 5000L/H CapacityUS$ 9450 - 15400MOQ: 4 Combos
-
MVR Evaporator Desalination Machine With 1 Year Warranty, Free Technical Training, Standard CompliantUS$ 9450 - 15400MOQ: 4 Combos
-
MVR Evaporator Desalination Solution for Industrial Wastewater Treatment, Zero Liquid DischargeUS$ 9450 - 15400MOQ: 4 Combos
