304 Stainless Steel MVR Tubular Falling Film Evaporator With PLC Control for Energy Saving, 500L/H Capacity
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd., a trusted manufacturer established in 2015 with over 200 skilled employees and a factory spanning 10,000–30,000 square meters. We specialize in delivering high-performance evaporation systems. Our 304 Stainless Steel MVR Tubular Falling Film Evaporator with PLC Control is designed for energy-saving industrial concentration and separation processes. With a precise capacity of 500 liters per hour, this unit combines advanced mechanical vapor recompression (MVR) technology with robust 304 stainless steel construction, ensuring durability, corrosion resistance, and outstanding thermal efficiency. Whether you handle wastewater, food processing, or chemical solutions, this evaporator offers a reliable, cost-effective solution.
At the core of this equipment is the MVR (Mechanical Vapor Recompression) technology, which recycles latent heat from vapor steam back into the heating system. This drastically reduces overall energy consumption compared to traditional evaporation methods. The tubular falling film design ensures uniform liquid distribution and high heat transfer coefficients, minimizing fouling and extending operational life. The integrated PLC (Programmable Logic Controller) enables fully automated operation, precise temperature and pressure control, and real-time monitoring via a user-friendly touchscreen interface. This not only simplifies operation but also enhances process consistency and safety.
Key Features & Technical Specifications
- Material of Construction: 304 stainless steel for all product-wetted parts – excellent corrosion resistance, food-grade compatibility.
- Evaporation Capacity: 500 L/H (customizable from 100 L/H to 10,000 L/H upon request).
- Energy Saving: MVR technology reduces steam consumption by up to 80% compared to single-effect evaporators.
- Control: Siemens or equivalent PLC with HMI touch screen; supports remote monitoring (optional).
- Operating Temperature: 60°C – 120°C (adjustable).
- Vacuum System: Built-in to maintain low boiling point, suitable for heat-sensitive materials.
- Cleaning: CIP (Clean-in-Place) design available for easy maintenance.
- Application Fields: Dairy, juice, pharmaceuticals, chemical solutions, wastewater treatment, and more.
| Parameter | Specification |
|---|---|
| Model | CQ-MVR-500L |
| Evaporation Type | Tubular Falling Film |
| Heating Area | ~15 m² (customizable) |
| Motor Power | 11 kW (compressor + pump) |
| Power Supply | 380V / 50Hz (customizable) |
| Dimensions (L×W×H) | 3.2×1.5×4.0 m (approx.) |
| Weight | ~2,500 kg |
| Compressor Type | Roots blower or centrifugal (oil-free) |
Customer Benefits
- Significant OPEX Reduction: Lower energy consumption directly reduces your operating costs.
- Automation & Labor Savings: PLC control eliminates the need for constant manual supervision.
- Product Quality: Gentle evaporation at low temperatures preserves heat-sensitive compounds, ideal for food and pharma.
- Long Service Life: 304 stainless steel resists corrosion, abrasion, and chemical attack.
- Flexibility: Customizable capacity, additional modules, and optional CIP system.
Trust in Our Expertise: Since 2015, Qingdao Conqinphi has exported to more than 20 countries across North America, South America, Europe, and Asia, with an annual export value between US$10 Million and US$50 Million. Our factory employs 200+ professionals and holds multiple certifications including ISO9001, HACCP, ISO14000, and OHSAS18001, reflecting our commitment to quality, safety, and environmental management. Each MVR evaporator undergoes rigorous testing before shipment, ensuring reliable performance in your facility. We provide one-year warranty, lifetime technical support, and spare parts availability.
Choose our 304 Stainless Steel MVR Tubular Falling Film Evaporator to upgrade your concentration process with energy efficiency, automation, and durable construction. Contact us today for a quotation or to discuss your specific requirements.
Frequently Asked Questions
-
Q: What materials can this evaporator handle?
A: It is suitable for aqueous solutions, dairy products, fruit juices, herbal extracts, wastewater, and many chemical liquids. Please provide the specific composition for compatibility verification. -
Q: Is the PLC control system user-friendly for non-experts?
A: Yes, the HMI touchscreen interface provides intuitive menus, preset recipes, and alarms. We also provide training manuals and remote assistance. -
Q: How much energy can I save compared to a traditional evaporator?
A: MVR technology typically reduces energy consumption by 60%–80%. Exact savings depend on the product characteristics and operating conditions. -
Q: Do you offer customization for higher capacity or different materials?
A: Absolutely. We can customize capacity, heating area, wetted materials (e.g., 316L, duplex), and control features. Please contact our sales team. -
Q: What certifications does the machine meet?
A: The design and manufacturing follow ISO quality standards. We can provide CE, ASME, or other certifications upon request at additional cost. -
Q: How long is the delivery time?
A: For standard models like the 500L/H, delivery is typically 30–45 days. Customized orders may take 50–70 days. -
Q: What after-sales support do you provide?
A: We offer 12-month warranty, free online technical support, and paid on-site commissioning. Spare parts are readily available from our warehouse. -
Q: Can the system run continuously 24/7?
A: Yes, the evaporator is designed for continuous operation with automatic control. Routine maintenance intervals are typically every 500–1000 hours.
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