Tube-type Skid-mounted MVR Evaporator With 95% Heat Recovery Efficiency, Self-cleaning CIP System, 10 Tons/day
Product Spotlights
As a trusted manufacturer from Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established 2015, with a 10,000-30,000 m² factory and 201-300 employees), we present our Tube-type Skid-mounted MVR Evaporator with 95% heat recovery efficiency, an integrated self-cleaning CIP system, and a robust 10 tons/day processing capacity. Engineered for industries needing reliable, energy-saving evaporation solutions, this system offers exceptional operational stability and low maintenance — a direct result of our years of expertise in environmental technology. Our commitment to quality is backed by certifications including ISO9001, ISO14000, HACCP, and OHSAS18001, ensuring every unit meets international standards.
The core of this evaporator is Mechanical Vapor Recompression (MVR) technology, which recycles the latent heat of vaporization. By compressing the generated vapor to a higher temperature and pressure, the heat is returned to the heating chamber, drastically reducing energy consumption. With 95% heat recovery, your operational costs can be slashed compared to traditional multi-effect evaporators. The tube-type design ensures efficient heat transfer and handles viscous or fouling liquids with ease. The entire system is pre-assembled on a skid, simplifying installation and reducing on-site work. Delivered as a plug-and-play unit, it integrates seamlessly into your existing process line.
Key Features & Technical Specifications
- Energy Efficiency: 95% heat recovery rate — significantly lower power consumption per ton of evaporation.
- Self-Cleaning CIP System: Automated Clean-in-Place cycle reduces downtime and manual labor. Ensures long-term, fouling-free operation.
- Skid-Mounted Design: Compact footprint, factory-integrated piping, wiring, and controls. Easy to transport and install.
- Tube-Type Heat Exchanger: High heat transfer coefficient; suitable for liquids with suspended solids or scaling tendency.
- 10 tons/day Capacity: Ideal for small-to-medium scale operations (e.g., industrial wastewater, brine concentration, food processing).
- Automation Control: PLC-based system with touchscreen interface for real-time monitoring and parameter adjustment.
- Material Options: Standard 316L stainless steel; other grades available upon request for corrosive environments.
- Low Maintenance: Few moving parts; vapor compressor designed for continuous duty.
| Parameter | Value |
|---|---|
| Evaporation capacity | 10 tons/day (adjustable) |
| Heat recovery efficiency | ≥95% |
| Operating temperature | 50–100°C (customizable) |
| Power consumption | ~40–70 kWh per ton of evaporated water |
| Compressor type | Centrifugal or Roots (depending on model) |
| CIP cleaning cycle | Automated, adjustable frequency |
| Dimensions (L×W×H) | Custom per skid layout; typically 6m×2.5m×3m |
Detailed Advantages for Your Process
Beyond the numbers, this MVR evaporator delivers real benefits: Reduced carbon footprint — lower energy use means fewer emissions. Improved product quality — gentle evaporation at low temperatures preserves heat-sensitive components. Operational reliability — our CIP system prevents scale buildup, maintaining consistent performance over months of continuous operation. The skid-mounted design minimizes site preparation: just connect process inlets/outlets and power, and you are ready to run. Our engineers provide full commissioning support and training, ensuring your team can operate the system confidently.
We serve a wide range of industries: industrial wastewater treatment (e.g., leachate, pharmaceutical waste), food & beverage concentration (e.g., juice, dairy, syrup), and chemical processing (e.g., salt recovery, solvent recovery). With our reach to markets across North America, South America, Europe, Asia, Africa, and Oceania, we understand global requirements and can adapt the equipment to local electrical standards and regulations.
Trust in Qingdao Conqinphi
Our company has achieved an annual export value of US$10 Million - US$50 Million and we ship from the port of Qingdao. With over 200 employees and a spacious factory of 10,000-30,000 m², we have the capacity and expertise to produce reliable equipment. Every unit undergoes strict quality control, and we hold multiple certifications including ISO9001, ISO14000, HACCP, OHSAS18001, and others. These credentials reflect our commitment to product safety, environmental responsibility, and occupational health. When you choose our tube-type skid-mounted MVR evaporator, you are selecting a solution backed by a stable, professional team that values long-term partnership. Contact us today for a tailored proposal or to discuss your specific evaporation requirements.
Frequently Asked Questions
- Q: What is the payback period for this MVR evaporator? A: Depending on your local energy costs and operating hours, the high heat recovery (95%) typically yields a payback period of 12–24 months compared to traditional evaporators. We can provide a detailed cost analysis based on your specific conditions.
- Q: Can the CIP system handle heavy fouling? A: Yes, the automated CIP system is designed to remove common scales (e.g., calcium, organics). The cleaning frequency and chemical recipe can be adjusted via the PLC. For extremely difficult scaling, we can recommend additional pre-treatment or tube material upgrades.
- Q: What types of liquids can be processed? A: The tube-type design is suitable for liquids with low to moderate viscosity, including brines, syrups, and certain waste streams. For highly viscous or slurry-like feeds, we may suggest a forced-circulation configuration. Please share your liquid properties for a feasibility check.
- Q: How long does installation take? A: Because the system is skid-mounted and pre-wired, installation at your site typically takes 2–5 days for mechanical connections and electrical hookup. Our service team can supervise the process to ensure a smooth start-up.
- Q: What warranty and after-sales support do you offer? A: We provide a standard 12-month warranty (with options for extension). Post-warranty, we offer remote support, spare parts supply, and on-site service contracts. Our strong network of international agents also facilitates local assistance.
- Q: Can the capacity be scaled up? A: Yes, we design each system to your required capacity. The 10 tons/day model is a standard size; larger units (up to hundreds of tons/day) are available. Multiple units can also be arranged in parallel.
- Q: Is it possible to integrate heat recovery from other processes? A: Yes, the system can be integrated with external heat sources or sinks. Our engineers will assess your overall heat profile to maximize overall plant efficiency.
- Q: What certifications does the equipment meet? A: Our manufacturing processes are certified to ISO9001, ISO14000, HACCP, OHSAS18001, and more. Electrical components comply with CE or UL standards upon request. We can also provide documentation for regulatory compliance in your country.
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