MVR Evaporator Used in Food Processing - Fruit Juice Concentration With Low Temperature Evaporation and CIP
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. — a trusted manufacturer of advanced MVR evaporators since 2015. Our MVR Evaporator for Fruit Juice Concentration is designed to deliver gentle, low-temperature evaporation that preserves natural flavors, vitamins, and color. With an integrated CIP (Clean-in-Place) system, this equipment ensures hygienic operation and minimal downtime. Whether you are processing apple, orange, grape, or other fruit juices, our evaporator reduces energy consumption by up to 70% compared to traditional multi-effect systems, making it an ideal choice for sustainable food processing.
Here is a detailed overview of this high-performance solution:
Key Features & Technical Specifications
- Low Temperature Evaporation: Operates at 50–70°C, preventing thermal degradation of heat-sensitive components in fruit juice.
- MVR (Mechanical Vapor Recompression) Technology: Reuses vapor latent heat drastically reducing steam consumption.
- CIP System: Fully automated cleaning cycles maintain hygiene standards without disassembly.
- High Concentration Ratio: Up to 65–75 °Brix achievable, depending on juice type.
- Compact Footprint: Modular design for easy integration into existing production lines.
| Parameter | Value |
|---|---|
| Evaporation Capacity | 500 – 50,000 L/h |
| Operating Temperature | 50 – 70°C |
| Energy Saving | 30–70% vs. conventional evaporators |
| Material of Construction | SS304 / SS316L |
| CIP Pressure | 3–5 bar |
| Control System | PLC + HMI (Siemens or optional) |
| Compressor Type | Centrifugal or Roots blower |
Advantages for Your Business:
- Lower Operational Costs: Reduced steam and cooling water consumption leads to significant cost savings.
- Product Quality Retention: Gentle evaporation maintains fresh taste and nutritional profile.
- Easy Maintenance: CIP system ensures quick cleaning between batches, meeting HACCP standards.
- Scalable Solutions : Available in multiple capacities to match your production volume.
- Global Compliance: Designed to meet international food safety regulations (HACCP, ISO9001, etc.).
Our factory in Qingdao, Shandong, covers 10,000–30,000 square meters, with a dedicated team of 201–300 employees. Since 2015, we have exported US$10–50 million annually to markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania. We hold multiple certifications including ISO9001, ISO14000, HACCP, and others, ensuring every product is manufactured under strict quality control. Our MVR evaporators have been successfully installed in many fruit juice plants worldwide, earning positive feedback for reliability and efficiency.
Why choose us? We offer customized solutions, comprehensive technical support, and fast after-sales service. Contact us today to discuss your fruit juice concentration needs and receive a tailored proposal.
Frequently Asked Questions (FAQ)
- What types of fruit juice can be concentrated with this MVR evaporator? It is suitable for clear juices (apple, grape) as well as pulpy juices (orange, mango) with proper pretreatment. The low temperature prevents scorching.
- Is the CIP system mandatory? While optional in basic models, we highly recommend the integrated CIP for automatic cleaning, saving labor and ensuring food safety.
- What is the typical energy consumption compared to falling film evaporators? Our MVR system consumes about 30–70% less energy because it recycles latent heat from vapor.
- Can the evaporator handle different viscosities? Yes, the design includes an appropriate circulation pump and separator to handle varying levels of viscosity. We can also adjust parameters for specific products.
- How long does delivery usually take? Standard units take 60–90 days; customized systems may require 90–120 days, depending on complexity.
- Do you provide installation and commissioning services? Yes, we offer on-site supervision by our engineers or remote guidance. Training for your operators is also available.
- What certifications does the equipment have? Our manufacturing process is certified under ISO9001, ISO14000, HACCP, and other standards. The evaporator itself can be designed to meet CE, ASME, or other codes upon request.
- Can the evaporator be expanded for larger capacity later? Our modular design allows for capacity upgrades by adding additional effect modules or upgrading the compressor. Please consult our sales team for details.
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