Automatic Frame Welding Fence Machine Used for Highway Guardrail Fence Panel Manufacturing
Product Spotlights
Hebei Jinlongyu Import And Export Trade Co., Ltd., based in Hengshui, Hebei, China, proudly presents our Automatic Frame Welding Fence Machine designed for highway guardrail fence panel manufacturing. This advanced equipment integrates high-speed welding technology with precision frame forming, enabling the production of robust fence panels that meet international road safety standards. With years of experience in exporting to South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, our machine has been trusted by contractors and manufacturers worldwide for its reliability and efficiency. Whether you need standard guardrail panels or customized dimensions, this machine delivers consistent quality and reduced labor costs.
Key Features & Technical Specifications
- Fully Automatic Operation: PLC-controlled system with touch screen interface allows one operator to manage the entire production line.
- High Welding Precision: Uses resistance welding technology for strong, uniform joints without deformation.
- Adjustable Panel Dimensions: Easily change wire diameter (3-8mm), mesh size, and panel width via quick-change tooling.
- Built-in Frame Bending & Welding Module: Simultaneously forms and welds the frame edges for faster production.
- Low Maintenance Design: High-quality copper welding electrodes and durable steel frame extend service life.
- Safety Features: Emergency stop, overload protection, and auto-alarm system.
| Parameter | Value |
|---|---|
| Panel Length | 2000mm - 4000mm (customizable) |
| Wire Diameter Range | 3.0mm - 8.0mm |
| Mesh Opening Size | 50mm x 100mm to 100mm x 200mm |
| Welding Speed | 30-50 welding points per minute |
| Production Capacity | 15-25 panels per hour (standard size) |
| Power Requirement | 380V / 440V / 220V (optional, 3-phase) |
| Machine Weight | Approx. 3500kg |
Specific Advantages for Highway Guardrail Manufacturing
The frame welding fence machine is specifically engineered to produce panels that meet the strictest road safety requirements. Key advantages include:
- Enhanced Structural Integrity: Welded frame edges provide superior resistance to vehicle impact compared to mesh-only panels.
- Consistent Quality: Automatic wire straightening and feeding ensure each panel has uniform tension and flatness.
- Flexible Customization: Quickly switch between different guardrail profiles (e.g., curved top, angled brackets) with minimal downtime.
- Reduced Raw Material Waste: Precise cutting and welding minimize scrap, saving on steel costs.
- Ease of Integration: Can be combined with automatic rolling machines, powder coating lines, or packing systems.
Customer Benefits You Can Expect
- Lower Labor Dependency: Only 1-2 workers needed to operate the whole line, reducing labor costs by up to 60%.
- Higher Production Efficiency: Achieve daily output of 300+ panels, meeting large project deadlines.
- Quick Return on Investment: Typical ROI within 12-18 months based on volume production.
- After-Sales Support: Our team provides online troubleshooting, spare parts delivery, and optional on-site training.
Trust in Hebei Jinlongyu
As a dedicated export company with shipments from Tianjin Port, we have served clients across five continents, including South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, as well as the domestic market. Our Automatic Frame Welding Fence Machine is backed by rigorous quality control and years of engineering expertise. We offer flexible payment terms, fast delivery, and customization services to match your specific guardrail panel requirements. Contact us today for a detailed quotation or to arrange a factory video tour. Let us help you build safer highways with reliable, cost-effective machinery.
Frequently Asked Questions
-
Q: What types of wire can be used with this machine?
A: The machine is compatible with low carbon steel wire, Q195/Q235 steel wire, and galvanized wire within the diameter range of 3.0mm to 8.0mm. -
Q: Can it produce curved or angled guardrail panels?
A: Yes, with additional tooling options, the machine can be configured to produce panels with curved edges or integrated brackets. Please consult our sales team for specific profiles. -
Q: What is the power consumption per hour?
A: Approximately 20-30 kWh per hour depending on weld density and wire thickness. A detailed breakdown is available in the technical manual. -
Q: How long does it take to change from one panel size to another?
A: Changeover typically takes 30-60 minutes with the quick-release tooling system. Our engineers provide training to reduce downtime. -
Q: Do you provide installation and commissioning services?
A: Yes, we offer remote guidance and optional on-site commissioning. Our service team can visit your factory upon request (travel expenses apply). -
Q: What warranty do you offer?
A: The machine comes with a 12-month warranty on major components (welding transformer, PLC, motors). Extended warranty plans are available. -
Q: Can the machine be integrated with existing production lines?
A: Yes, the output conveyor and control system can be adapted to link with rolling mills, powder coating lines, or automatic stacking systems. -
Q: What is the minimum order quantity?
A: We accept orders starting from 1 machine. For large quantities (10+ units), special pricing and faster delivery can be arranged.
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