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Help CenterFull Automatic Double Twist Barbed Wire Making Machine With AC Servo Motor Drive
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As a specialized manufacturer and exporter of wire processing machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced Full Automatic Double Twist Barbed Wire Making Machine with AC Servo Motor Drive. Engineered for high-volume production, this machine represents a significant leap in efficiency and precision for security fencing manufacturers worldwide. Located in the industrial hub of Hengshui, Hebei, and shipping globally via Tianjin Port, we combine robust engineering with smart automation to deliver a solution that maximizes your output while minimizing operational costs and labor intensity.
This machine is designed to transform raw galvanized or mild steel wire into high-quality barbed wire with exceptional consistency. The integration of an AC servo motor drive system is a cornerstone of its performance, offering unparalleled control over the twisting and barb-forming processes. Let's delve into the key features, technical specifications, and tangible benefits this equipment brings to your operation.
- Advanced AC Servo Drive System: The heart of the machine ensures precise speed control, smooth acceleration/deceleration, and high torque at low speeds. This translates to consistent wire tension, uniform barb spacing, and reduced material waste.
- Fully Automated Operation: From wire feeding and straightening to double-twisting, barb winding, and final coiling, the entire process is automated via a user-friendly PLC and touch-screen HMI. This minimizes manual intervention, reduces the skill level required for operation, and enhances workplace safety.
- Robust Double Twist Mechanism: The machine employs a double twist system, which is known for producing a tighter, more secure, and aesthetically pleasing barbed wire compared to single-twist methods. This results in a final product with superior mechanical strength and durability.
- High Production Speed & Flexibility: Production parameters such as twist pitch, barb length, and barb spacing are easily adjustable through the control panel. This allows for quick changeovers between different product specifications to meet diverse customer orders.
- Durable Construction: Built with a heavy-duty welded steel frame and high-quality components, the machine is designed for continuous, 24/7 operation in demanding industrial environments, ensuring a long service life and low maintenance requirements.
The technical specifications below outline the core capabilities of this machine. Please note that specific parameters can be customized based on your raw material and final product requirements.
| Parameter | Specification / Description |
|---|---|
| Suitable Wire Material | Galvanized Steel Wire, Mild Steel Wire, PVC Coated Wire (optional) |
| Wire Diameter Range | Line Wire: 1.8mm - 3.5mm (approx. 12-16 gauge), Barb Wire: 1.6mm - 2.5mm |
| Twist Type | Double Twist (Conventional Twist) |
| Twist Pitch | Adjustable, typically 75mm - 125mm |
| Barb Spacing | Adjustable, typically 75mm - 125mm |
| Production Speed | Up to 150 meters per minute (dependent on wire gauge and configuration) |
| Drive Power | AC Servo Motor System (Power rating available upon request) |
| Control System | PLC with Color Touch Screen Human-Machine Interface (HMI) |
| Coiling Method | Automatic take-up reel or coil packing station (configurable) |
The advantages of integrating this machine into your production line are clear:
- Significant Labor Cost Reduction: One operator can oversee multiple machines, dramatically lowering your per-unit production cost.
- Enhanced Product Quality: Automated precision eliminates human error, ensuring every meter of barbed wire meets strict quality standards with uniform barbs and consistent tension.
- Increased Production Capacity: The high-speed, continuous operation allows you to fulfill large orders quickly and reliably, improving your market competitiveness.
- Energy Efficiency: The AC servo drive system consumes power proportionally to the load, reducing overall energy consumption compared to traditional constant-speed motors.
- Lower Operational Complexity: The intuitive control interface simplifies setup, operation, and troubleshooting, reducing downtime and training requirements.
Hebei Jinlongyu has established a strong reputation by supplying reliable machinery to diverse markets, including South America, Southeast Asia, Africa, Oceania, the Middle East, and across Europe. Our experience in navigating international logistics from Tianjin Port ensures a smooth delivery process for your order. This Full Automatic Double Twist Barbed Wire Making Machine is more than just equipment; it's a strategic investment in elevating your production capabilities. By choosing our machine, you gain a partner committed to providing robust, efficient, and technologically advanced solutions tailored to the global fencing industry. We encourage you to contact us for a detailed quotation, technical consultation, or to discuss customizing this machine to perfectly match your specific production goals.
Frequently Asked Questions (FAQ)
Q1: What is the main difference between a double twist and a single twist barbed wire machine?
A: A double twist machine twists both the line wire and the barb wire together in a single, continuous process, creating a tighter and more integrated final product. Single twist machines typically attach pre-formed barbs, which can be a slower process and may result in less secure attachment.
Q2: Can this machine handle different types of wire coatings, like PVC-coated wire?
A: Yes, the machine can be configured to process various wire types, including galvanized, mild steel, and PVC-coated wires. Specific guidance on feed rollers and tension settings for coated wires would be provided.
Q3: How many operators are needed to run this machine?
A: The fully automatic design means that typically only one operator is needed to monitor the machine, load wire spools, and manage the finished coil output. The core twisting and barb-forming processes require no manual intervention.
Q4: What is the expected output per day or hour?
A: Output depends on wire gauge and the set production speed. For example, running at an average speed of 120 meters per minute, the machine can produce approximately 7,200 meters per hour. A precise calculation can be made based on your target specifications.
Q5: Are training and installation support provided?
A: Yes, we provide comprehensive operational manuals, and installation guidance can be offered through detailed documentation, video support, or optional on-site technician dispatch for a smooth setup.
Q6: What is the power supply requirement for this machine?
A: The machine typically requires a standard industrial 3-phase AC power supply. The exact voltage (e.g., 380V/50Hz or 440V/60Hz) and power rating will be specified in the technical datasheet provided with your quotation.
Q7: How does the AC servo motor benefit the production process compared to a standard motor?
A: The AC servo motor provides precise speed and position control, leading to consistent wire tension, uniform barb spacing, and smooth starts/stops. This reduces wire breakage, improves product consistency, and can lead to energy savings.
Q8: Can the barb spacing and twist pitch be easily changed during production?
A> Absolutely. These parameters are digitally set and adjusted via the touch-screen control panel, allowing for quick changeovers between different product specifications without mechanical modifications, enhancing production flexibility.
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