Structured Wall HDPE Krah Pipe Extrusion Line Hollow Wall Spiral Winding Machinery
Product Spotlights
Qingdao Yongke Machinery Co., Ltd, a trusted manufacturer since 2010 with a factory spanning 10,000–30,000 sqm and over 50 skilled employees, presents our Structured Wall HDPE Krah Pipe Extrusion Line Hollow Wall Spiral Winding Machinery. Engineered for producing high-strength, lightweight structured wall pipes, this line combines advanced spiral winding technology with HDPE material expertise, delivering exceptional corrosion resistance, hydraulic efficiency, and long service life for underground drainage, sewage, and stormwater systems. With annual exports exceeding US$1 million and serving markets across North America, South America, Europe, Africa, and Asia, our machinery stands as a reliable solution for pipe manufacturers seeking consistent quality and cost-effective production.
Core Features and Technical Advantages
- Spiral Winding Technology: Utilizes a continuous spiral winding process to form a hollow wall structure, significantly reducing material consumption while maintaining high ring stiffness (SN4–SN16).
- HDPE Material Compatibility: Designed exclusively for HDPE (High Density Polyethylene), ensuring excellent chemical resistance, flexibility, and impact strength even at low temperatures.
- Large Diameter Range: Capable of producing pipes from DN200 up to DN3500 mm, meeting diverse project requirements from culverts to large-diameter stormwater mains.
- Energy-Efficient Extrusion System: Equipped with high-torque, variable-frequency drive extruders that optimize power consumption and melt homogeneity, leading to stable output and lower operating costs.
- Precision Cooling and Calibration: Multi-stage cooling tanks and vacuum calibration ensure accurate dimensional tolerances (±1 mm on diameter) and uniform wall thickness.
- Automated Control System: PLC-based touch screen interface with real-time monitoring of temperature, speed, and pressure; data logging and remote diagnostics available upon request.
- Modular Design: Components such as the winding drum, cutter, and stacker can be customized for specific pipe lengths and production layouts, offering flexibility for factory expansion.
Technical Specifications (Typical Configuration)
| Parameter | Value |
| Pipe Diameter Range | DN200 – DN3500 mm |
| Wall Structure Type | Hollow wall, spiral wound |
| Output Capacity | 300 – 1500 kg/h (depending on diameter) |
| Screw Diameter (Extruder) | 70 mm, 90 mm, or 120 mm (optional) |
| Total Installed Power | 180 – 350 kW (customizable) |
| Pipe Length Standard | 6 m, 10 m, or as per request |
| Control System | PLC + HMI (Siemens or Schneider optional) |
| Certification | ISO9001, ISO14000, OHSAS18001 |
Benefits for Your Business
- Reduced Material Cost: The hollow wall design uses up to 30% less resin compared to solid wall pipes of equivalent stiffness, directly lowering raw material expenditure.
- Higher Production Efficiency: Continuous spiral winding eliminates the need for separate welding or jointing, accelerating the manufacturing cycle and increasing daily output.
- Excellent Hydraulic Performance: Smooth inner surface and optimized wall structure reduce friction loss, enhancing flow capacity in drainage applications.
- Durability and Longevity: HDPE is resistant to chemicals, abrasion, and UV degradation; pipes manufactured on this line can serve for 50+ years under proper conditions.
- Ease of Installation: Lightweight pipes (e.g., a DN1200 pipe weighs only about 60 kg/m) reduce transportation and handling costs, and allow quick trench installation.
Trust and Reliability – Why Choose Qingdao Yongke Machinery?
As a manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. has delivered extrusion lines to more than 20 countries across North America, Europe, Africa, and Southeast Asia. Our factory is ISO9001, ISO14000, and OHSAS18001 certified, ensuring strict quality control and environmental management throughout production. With an annual export value between US$1 million and US$1.5 million, we demonstrate consistent international demand for our equipment. Our dedicated team of 51–100 professionals provides comprehensive technical support, including installation guidance, operator training, and after-sales service. We are conveniently located in Qingdao, Shandong, China, with easy access to the port for efficient global shipping.
Ready to upgrade your pipe production capacity? Contact us for a detailed quotation or to schedule a factory visit. Our team will work with you to tailor this HDPE Krah pipe extrusion line to your exact specifications.
Frequently Asked Questions
-
Q: What pipe diameters can this line produce?
A: The line covers DN200 to DN3500 mm. Different winding drum designs can be provided for specific diameter ranges. -
Q: Is the wall structure truly hollow?
A: Yes, the spiral winding process creates a continuous hollow wall profile, which saves material while maintaining high ring stiffness. -
Q: Can the line produce pipes with different stiffness classes?
A: Absolutely. By adjusting the winding speed, material thickness, and profile design, you can achieve SN4, SN8, SN12.5, or SN16 ring stiffness classes. -
Q: What kind of after-sales support do you offer?
A: We provide on-site installation supervision, operator training, and remote technical support. Spare parts are available for quick delivery. -
Q: Do you offer customized voltage and frequency?
A: Yes, the electrical system can be customized to match local voltage (e.g., 380V/50Hz, 460V/60Hz, or 480V/60Hz) as per your requirements. -
Q: How long is the warranty period?
A: Typically 12 months from the date of shipment or 18 months from installation (whichever comes first). Extended warranty options are available. -
Q: Can I produce colored pipes?
A: Yes, HDPE color masterbatch can be added to the extrusion process to produce pipes in various colors (commonly black, blue, or orange). -
Q: Is the control system user-friendly?
A: The PLC system features a touch-screen interface with intuitive menus. We also provide an operation manual and on-site training.
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