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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a professional manufacturer established in 2015 with a factory spanning 10,000–30,000 square meters and an annual export value of US$10–50 million, proudly presents our Compact MVR Forced Circulation Evaporator Unit designed specifically for food processing plants. This innovative system combines mechanical vapor recompression (MVR) technology with forced circulation design, delivering high efficiency, low energy consumption, and exceptional reliability for concentrating liquid food products. Backed by over 200 skilled employees and a strong commitment to quality, our evaporator units have been successfully deployed in diverse markets across North America, Europe, Southeast Asia, and more.
Our MVR forced circulation evaporator is engineered to handle heat-sensitive liquids, viscous fluids, and scaling-prone materials common in food processing such as milk, whey, fruit juices, sugar solutions, and edible oils. By reusing compressed vapor as the heating medium, the system achieves remarkable energy savings of up to 60–80% compared to traditional evaporators. The compact footprint makes it ideal for plants with limited space, while the modular design allows for easy integration into existing production lines.
Key Features & Technical Specifications:
- Advanced MVR Technology: Mechanical vapor recompression recycles latent heat, significantly reducing steam consumption and operating costs. The system operates at low temperatures (50–90°C) to preserve product quality.
- Forced Circulation Design: A dedicated circulation pump maintains high flow velocity across the heat exchanger tubes, minimizing fouling, scaling, and product degradation even with high-viscosity or particulate-containing liquids.
- Compact & Space-Saving: The entire unit is skid-mounted with a small footprint (e.g., 3m × 2m × 3.5m for a 1000 kg/h model), requiring minimal installation area.
- PLC & HMI Control: Fully automated control system with touchscreen interface allows precise regulation of temperature, pressure, flow rate, and concentration. Remote monitoring and data logging are optional.
- Hygienic Design: All product-contact parts are made of stainless steel 304/316L with sanitary finishes, welded joints, and CIP (clean-in-place) capability, meeting HACCP and food safety standards.
- High Evaporation Efficiency: Typical evaporation capacity ranges from 500 kg/h to 5000 kg/h, with customizable units available upon request. The system can concentrate products from 5–15% solids to 30–60% solids depending on the application.
| Parameter | Specification |
|---|---|
| Model | MVR-FCE-1000 (example) |
| Evaporation Capacity | 1000 kg/h |
| Operating Temperature | 55–85°C (adjustable) |
| Compressor Power | 37 kW |
| Circulation Pump Power | 7.5 kW |
| Evaporation Temperature Difference | 3–8°C |
| Material | SS304 / SS316L |
| Power Supply | 380V / 50Hz (3-phase, customizable) |
| Dimensions (L×W×H) | 3.5m × 2.2m × 3.8m |
| Weight | ~2200 kg |
Benefits for Your Food Processing Plant:
- Significant Energy Savings: MVR technology reduces operational costs by up to 80% compared to conventional evaporators, delivering a rapid return on investment.
- Preserved Product Quality: Low-temperature evaporation prevents thermal degradation of flavors, nutrients, and colors, essential for premium food products.
- Reduced Maintenance: Forced circulation minimizes fouling and scaling, extending cleaning intervals and reducing downtime.
- Flexible Integration: Compact skid design allows quick installation and connection to existing steam, water, and electrical systems.
- Compliance with Food Safety Standards: Designed to meet HACCP requirements, with sanitary components and CIP capability.
At Qingdao Conqinphi Environmental Technology Group, we have been delivering reliable evaporation solutions since 2015. Our factory is equipped with advanced manufacturing and testing facilities, and our team of engineers provides comprehensive technical support from design to commissioning. With an annual export value exceeding US$10 million and a global customer base spanning over 20 countries and regions, we have earned a reputation for quality and innovation. All our products are manufactured under stringent ISO9001, ISO14000, and OHSAS18001 management systems, ensuring consistent performance and safety. We also hold HACCP certification, reflecting our commitment to food processing excellence.
Whether you need a standard unit or a customized solution for a specific product, we are ready to assist. Our technical team can provide detailed process simulations, layout drawings, and after-sales service. Contact us today to discuss your requirements and receive a competitive quotation.
Frequently Asked Questions (FAQ)
- Q: What is the typical payback period for this MVR evaporator? A: Depending on your energy costs and operating hours, many customers achieve payback within 12–18 months due to significant steam savings.
- Q: Can this unit handle high-viscosity fluids like tomato paste? A: Yes, the forced circulation design is specifically suited for viscous and scaling-prone liquids. We can customize the circulation pump and heat exchanger for your specific product.
- Q: What certifications does the evaporator have? A: Our units are manufactured under ISO9001, ISO14000, OHSAS18001, and HACCP standards. Specific certifications can be provided upon request.
- Q: Is CIP cleaning possible? A: Absolutely. The system is equipped with CIP connections and can be fully automated for cleaning cycles.
- Q: What is the minimum evaporation capacity available? A: We offer capacities starting from 500 kg/h. Smaller experimental units are also available for pilot testing.
- Q: How long does delivery take? A: Lead time ranges from 30 to 60 days depending on the complexity and customization level. We work closely with you to meet your project schedule.
- Q: Do you provide installation and commissioning support? A: Yes, we offer on-site supervision and training, or remote guidance via video calls. Our service team is available worldwide.
- Q: Can the evaporator be integrated with an existing control system? A: Yes, our PLC can communicate via Modbus or other protocols. We also offer SCADA integration options.
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