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Help CenterHigh-Speed Fence Panel Roll Forming Line, 12-15 Meters per Minute
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As a leading manufacturer and exporter based in Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. specializes in providing robust and efficient metal forming solutions to a global clientele. Our High-Speed Fence Panel Roll Forming Line is engineered to meet the rigorous demands of modern fence manufacturing, offering unparalleled production efficiency and consistent quality. Designed for high-volume output, this automated line transforms raw steel coils into finished fence panels at an impressive speed of 12-15 meters per minute, directly addressing the core needs of businesses looking to scale their operations and reduce per-unit costs. We understand that in competitive markets like South America, Southeast Asia, and Africa, reliability and productivity are paramount, which is why we've built this line with durability and ease of operation at its core.
This production line represents a significant leap in fence panel manufacturing technology. It integrates several key processes into one seamless, automated operation, minimizing manual intervention and maximizing output. The line is particularly suited for producing a wide variety of corrugated and flat fence panels used in residential, commercial, agricultural, and industrial security applications. By investing in this line, manufacturers can achieve a substantial increase in their production capacity while maintaining tight control over product dimensions and quality, giving them a critical edge in both domestic and international markets.
Core Features and Technical Advantages:
- Exceptional Production Speed: The line operates at a steady speed of 12-15 meters per minute, translating to a high daily output that can satisfy large orders and tight deadlines.
- Integrated Automation: From decoiling the steel coil to the final stacking of cut panels, the process is fully automated. A central PLC (Programmable Logic Controller) with a user-friendly touch screen interface allows for easy setup, monitoring, and adjustment of all parameters.
- Precision Roll Forming: The heart of the line is its multi-stage roll forming station. Constructed from high-grade alloy steel and precision-machined, the forming rolls ensure accurate and consistent panel profiles batch after batch.
- Synchronized Punching and Cutting: An in-line hydraulic or servo punching unit can be integrated to create necessary holes for wires or posts. The flying cut-off system precisely cuts the continuously formed panel to the preset length without stopping the line, ensuring clean, burr-free edges.
- Robust Construction: Built with heavy-duty frames and components, the line is designed for continuous operation in an industrial environment, ensuring long service life and minimal downtime.
- Flexibility and Customization: While optimized for standard fence panels, the line can be customized to produce different profiles, widths, and thicknesses based on specific customer requirements.
Detailed Technical Specifications:
| Parameter | Specification |
| Standard Production Speed | 12 - 15 meters per minute |
| Suitable Material Thickness | 0.3 mm - 1.0 mm (Galvanized steel, aluminized steel, etc.) |
| Forming Stations | 12-18 stations (configurable) |
| Main Motor Power | 15 kW - 22 kW (depending on configuration) |
| Control System | PLC (Siemens/Mitsubishi optional) with Color Touch Screen |
| Cutting Accuracy | ±0.5 mm |
| Power Requirement | 380V, 3 Phase, 50Hz (Customizable for other standards) |
Tangible Benefits for Your Business:
- Dramatically Increased Output: Replace slow, manual or semi-automatic methods with a continuous high-speed process, significantly boosting your production capacity.
- Reduced Labor Costs: Automation minimizes the number of operators required per shift, leading to substantial savings on labor expenses over time.
- Consistent Product Quality: Automated precision eliminates human error, ensuring every panel meets exact dimensional and aesthetic standards, enhancing your brand reputation.
- Lower Material Waste: Precise cutting and forming reduce scrap rates, optimizing material usage and improving your profit margins.
- Enhanced Operational Safety: With automated handling of materials and processes, the line reduces workers' exposure to potential hazards associated with manual cutting and forming.
- Competitive Market Advantage: The ability to produce high-quality panels quickly and cost-effectively allows you to offer competitive pricing and reliable delivery, helping you secure more contracts.
Our commitment to quality and customer satisfaction is demonstrated by our widespread market presence. Hebei Jinlongyu's machinery is trusted by manufacturers across South America, Southeast Asia, Africa, Oceania, the Middle East, and throughout Europe. Shipping from the efficient Tianjin Port ensures reliable and timely delivery to your location, supported by our experienced logistics team. This High-Speed Fence Panel Roll Forming Line is more than just a machine; it's a strategic investment in the future growth and stability of your manufacturing business. It embodies our dedication to providing practical, high-performance solutions that deliver measurable returns. Contact us today to discuss your specific requirements, request a detailed quotation, or arrange a virtual demonstration. Let us help you transform your production capabilities and build a stronger, more profitable enterprise.
Frequently Asked Questions (FAQ):
-
What is the lead time for this roll forming line?
The standard production lead time is approximately 45-60 days after order confirmation, depending on the specific customization required. We provide a detailed production schedule upon order placement. -
Can this line produce different styles of fence panels?
Yes, the line is highly adaptable. By changing the set of forming rolls and adjusting the PLC program, it can be configured to produce various corrugation profiles and panel designs. Custom roll sets can be manufactured to your specifications. -
What kind of after-sales support do you provide?
We offer comprehensive support including detailed installation manuals, wiring diagrams, and operational videos. We also provide online remote guidance and have the option for our engineers to travel to your site for installation supervision and training (terms apply). -
Is training for our operators included?
Yes, we provide thorough operational and basic maintenance training. This can be conducted at our factory for your team or via detailed instructional sessions at your site during commissioning. -
What is the power consumption of the full line?
The total connected load typically ranges between 40-60 kW, depending on the exact configuration with the punching unit and auxiliary equipment. Actual running consumption is lower and varies with production speed. -
How do you handle shipping and customs?
We handle all export formalities from Tianjin Port. We can ship under standard Incoterms like FOB, CIF, or CFR. We provide all necessary shipping documents and can assist with customs clearance documentation for your country. -
Can the line handle pre-painted or coated coils?
Absolutely. The line is designed with care to handle pre-painted galvanized steel (PPGI) or other coated materials without damaging the surface. Special rollers and guides can be specified to protect the coating. -
What is the warranty period for the main components?
We offer a standard warranty of 12 months for the main machine frame, drive system, and electrical controls from the date of shipment, covering defects in material and workmanship.
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