Fully Automatic Fence Welding Line for Chain Link Fence With Mill Test Report
Product Spotlights
As a professional manufacturer and exporter of wire mesh machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to present our advanced Fully Automatic Fence Welding Line. Engineered for high-efficiency production of chain link fence, this integrated system is designed to transform your manufacturing process, delivering consistent quality, reduced labor costs, and superior output. Our extensive experience serving global markets from South America to Europe ensures this line is built to meet diverse industrial standards and client expectations.
This production line represents a significant leap in fencing manufacturing technology. It automates the entire process from wire feeding to the final rolled fence, minimizing human intervention and maximizing precision. The inclusion of a Mill Test Report with each machine underscores our commitment to material traceability and quality assurance, providing you with verifiable data on the core components. For businesses looking to scale operations, enhance product consistency, and improve profitability, this welding line offers a reliable and powerful solution.
Core Features & Technical Advantages:
- End-to-End Automation: The line integrates wire straightening, weaving, welding, and rolling into a seamless, continuous operation. This eliminates multiple handling stages, significantly boosts production speed, and ensures uniform product quality across every meter of fence produced.
- Precision Resistance Welding: Utilizes a stable and energy-efficient resistance welding system. It creates strong, uniform welds at every wire intersection, resulting in a fence panel with high structural integrity and a consistent aesthetic appearance.
- Intelligent PLC Control: The heart of the system is a user-friendly Programmable Logic Controller (PLC) paired with a touch-screen HMI (Human-Machine Interface). Operators can easily set parameters like mesh size, wire speed, and production length, and the system stores recipes for different product specifications.
- Robust Construction & Safety: Built with heavy-duty steel frames and high-wear components, the line is designed for continuous, long-term operation in industrial environments. Integrated safety guards and emergency stop functions protect both personnel and equipment.
- Customizable Configuration: We understand that fencing requirements vary. Therefore, key parameters of the line can be tailored to your specific needs. This ensures the machine perfectly matches your production goals.
Key Technical Specifications:
The following table outlines typical customizable parameters. Final specifications are confirmed based on client requirements.
| Parameter | Description / Typical Range |
| Wire Diameter Range | Adaptable for wires from 1.5mm (16 gauge) up to IIImm (6 gauge) or as required. |
| Mesh Size (Height x Width) | Fully customizable (e.g., 50mm x 50mm, 60mm x 60mm, or other specifications). |
| Fence Height | Can be configured to produce standard heights (e.g., 1m, 1.2m, 1.5m, 1.8m, 2m) or custom heights. |
| Production Speed | Output is variable and optimized based on wire gauge and mesh design; capable of high-volume production. |
| Power Supply | Configured for standard industrial voltage (e.g., 380V/50Hz or 440V/60Hz) as per market. |
| Control System | PLC with color touch screen interface for intuitive operation and monitoring. |
Tangible Benefits for Your Business:
- Dramatically Lower Operational Costs: Automation reduces dependency on skilled welders, cuts labor expenses, and minimizes material waste through precise control.
- Enhanced Product Quality & Consistency: Machine-driven precision ensures every fence panel has identical mesh size, wire tension, and weld strength, enhancing your brand reputation.
- Scalable Production Capacity: This line enables you to easily meet large orders and scale your business to tap into new markets, such as those in South America, Africa, or Southeast Asia where demand is high.
- Reduced Lead Time & Faster ROI: High-speed continuous production means quicker order fulfillment and a faster return on your investment.
- Compliance & Traceability: The provided Mill Test Report offers documented evidence of the quality of steel wire used, which can be crucial for tenders, contracts, and quality audits.
Our commitment to quality is backed by our company's strong position as a reliable exporter. Operating from Hengshui, Hebei—a hub for metalworking—and shipping globally via Tianjin Port, we have successfully delivered machinery to clients across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. This global footprint is a testament to the reliability and adaptability of our equipment in various working conditions. When you choose this Fully Automatic Fence Welding Line, you are not just buying a machine; you are investing in a partnership with a supplier that understands international trade and supports your growth. Contact us today to discuss how we can customize this solution for your factory and provide a detailed quotation.
Frequently Asked Questions (FAQ)
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Q: What level of operator skill is required to run this welding line?
A: The line is designed for ease of use. Basic training is provided to teach operators how to load wire, input parameters via the touch screen, and perform routine maintenance. No advanced welding skills are necessary due to the full automation. -
Q: Can the machine produce different styles of chain link fence, like a hexagonal mesh?
A: This specific line is engineered for standard rhombus (diamond) pattern chain link fence. For hexagonal or other mesh patterns, different weaving heads and configurations would be required, which can be discussed as a potential customization. -
Q: What is the significance of the Mill Test Report (MTR)?
A: The MTR is a quality certificate from the steel mill. It provides verified data on the chemical composition and mechanical properties (like tensile strength) of the wire used in key parts of our machine. This ensures transparency and guarantees the durability of the equipment. -
Q: How is after-sales service and technical support handled for international clients?
A: We provide comprehensive support including installation guidance via video call, detailed operation manuals, and a parts catalog. Remote diagnostic support is available, and critical spare parts can be shipped promptly from our Tianjin Port location to minimize downtime. -
Q: What is the typical lead time for delivery and installation?
A: Lead time depends on the customization level and current production schedule. Generally, for a standard configuration, delivery can be arranged within a reasonable timeframe ex-Tianjin Port. We work closely with clients to provide a clear timeline upon order confirmation. -
Q: Is the machine's electrical system compatible with the power standards in my country?
A: Yes, we configure the electrical system (motors, control panel) according to the destination country's standard voltage and frequency (e.g., 380V/50Hz, 440V/60Hz). This information is confirmed during the order process. -
Q: Can the production line handle galvanized or PVC-coated wire?
A: Absolutely. The line is designed to process both bare steel wire and coated wires (galvanized or PVC). The welding parameters can be adjusted on the PLC to ensure a strong weld without damaging the coating. -
Q: What kind of foundation or factory space is required for installation?
A: The line requires a leveled concrete floor in a workshop with adequate length to accommodate the straightening, weaving, and rolling sections. We provide detailed layout and foundation drawings prior to shipment to help you prepare your site.
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