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Stainless Steel Wire Fence Welding Machine With Mill Test Report
Product Spotlights
Automated machine for high-speed, consistent welding of stainless steel wire into durable fence panels. Features PLC control for easy mesh size changes, handles wire from 1.0-4.0mm, and is built with heavy-duty stability. Includes Mill Test Report for material quality assurance, boosting production efficiency and final product strength for global fence manufacturers.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Material:
Stainless Steel (Primary Construction)
Suitable Wire Diameter:
1.0mm - 4.0mm (Customizable)
Mesh Size Range:
Customizable (e.g., 50x50mm, 100x50mm)
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
Stainless Steel (Primary Construction)
Suitable Wire Diameter
1.0mm - 4.0mm (Customizable)
Mesh Size Range
Customizable (e.g., 50x50mm, 100x50mm)
Welding Speed
Adjustable, typically 30-80 strokes/min
Power Supply
380V/415V 3 Phase 50/60Hz
Control System
PLC with Touch Screen Interface
Frame Construction
Heavy-duty steel, reinforced
Application
Welding stainless steel wire into fence panels
Documentation
Mill Test Report (MTR) provided
As a specialized manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced Stainless Steel Wire Fence Welding Machine. Engineered for precision and durability, this equipment is designed to meet the rigorous demands of high-volume fence panel production, ensuring consistent, high-quality welds for security and perimeter fencing applications. We understand the critical need for reliable machinery in the wire mesh industry, and our machine is built to deliver exceptional performance, backed by comprehensive documentation including a Mill Test Report for material traceability. Serving diverse markets from South America and Southeast Asia to Europe and Africa, we provide robust solutions that enhance our clients' manufacturing capabilities and product quality.
This welding machine represents a significant investment in efficiency and quality for any fence manufacturing operation. Its core function is to automatically weld intersecting stainless steel wires into uniform, strong panels used for fencing. The machine's design focuses on operator ease, production speed, and weld integrity, making it suitable for producing a wide range of fence styles, from residential garden fences to high-security industrial barriers.
Key Features and Technical Advantages:
- Precision Welding System: Equipped with a high-frequency welding system or a precision resistance welder (configurable) that ensures deep, consistent penetration and a strong nugget at every wire intersection. This eliminates weak spots and produces panels with uniform strength.
- Robust and Stable Construction: The main frame is fabricated from heavy-duty steel plates and profiles, providing immense stability during high-speed operation. This minimizes vibration, which is crucial for maintaining alignment and weld quality over long production runs.
- Advanced PLC Control with HMI: A user-friendly Programmable Logic Controller (PLC) paired with a color Touch Screen Human-Machine Interface (HMI) allows for easy setup, parameter adjustment, and monitoring. Operators can store recipes for different mesh sizes and wire gauges, enabling quick changeovers.
- Customizable Mesh Configuration: The machine can be adjusted to produce various mesh sizes (e.g., 50x50mm, 75x150mm) and can handle a range of wire diameters, typically from 1.0mm to 4.0mm. Custom tooling and fixtures are available for specific panel dimensions.
- Efficient Wire Feeding and Straightening: Integrated wire straightening and feeding mechanisms ensure that wires are presented to the welding heads perfectly aligned and free of twists or bends, which is essential for a neat final product.
- Enhanced Safety Features: Includes safety guards, emergency stop buttons, and electrical protection systems to ensure a safe working environment for operators, complying with fundamental industrial safety principles.
Technical Specifications Table:
| Parameter | Specification / Capability |
|---|---|
| Max. Welding Wire Diameter | Up to 4.0 mm (Stainless Steel) |
| Mesh Width (Panel Width) | Customizable, standard up to 2.5 meters |
| Welding Speed | Adjustable, typically 30 - 80 strokes per minute |
| Power Requirement | 380V / 415V, 3 Phase, 50/60 Hz |
| Control System | PLC with Touch Screen Operation Panel |
| Main Machine Weight | Approximately 3000 - 5000 kg (model dependent) |
| Documentation | Mill Test Report (MTR) for critical components provided |
Benefits for Your Business:
- Increased Production Output: Automates the welding process, significantly increasing panel production speed compared to manual or semi-automatic methods, allowing you to fulfill larger orders.
- Superior and Consistent Product Quality: Produces fence panels with uniform, strong welds at every intersection, enhancing the structural integrity, appearance, and longevity of the final fence product.
- Material and Cost Efficiency: Precise control reduces material waste from mis-welds or rejects. Lower labor requirements per panel produced also contribute to a reduced overall cost of production.
- Operational Flexibility: The ability to quickly change mesh size and wire gauge settings allows you to produce a diverse product catalog without extensive downtime for retooling, responding swiftly to market demands.
- Trust and Compliance: The provision of a Mill Test Report offers transparency and verifies the quality of key metallic materials used in the machine's construction, building trust with quality-conscious buyers and aiding in certain compliance scenarios.
Choosing Hebei Jinlongyu means partnering with a supplier experienced in serving a global clientele across continents, from the demanding markets of Western Europe to the growing industries in Africa and Oceania. Our strategic location near Tianjin Port facilitates smooth and efficient logistics for international shipments. The inclusion of a Mill Test Report is a testament to our commitment to quality and transparency, providing you with verifiable data on the materials used. This machine is not just a tool; it's a solution designed to elevate your fencing production, ensure product reliability, and strengthen your market position. Contact us today to discuss how this Stainless Steel Wire Fence Welding Machine can be configured to meet your specific production goals and to receive detailed quotations and support.
Frequently Asked Questions (FAQ):
-
Q: What type of welding does this machine use, and is it suitable for all grades of stainless steel wire?
A: The machine typically employs a precision resistance welding process, which is highly effective for the common austenitic stainless steel grades (like 304, 316) used in fencing. It creates a strong, localized weld without compromising the corrosion resistance of the surrounding material. We can advise on suitability for specific wire grades. -
Q: Can the machine produce different styles of fence, like privacy fence panels or welded mesh with a curved top?
A: The primary function is for flat, rectangular mesh panels. For panels with a curved top or other non-standard shapes, post-welding forming or custom tooling may be required, which can be discussed as part of a customized solution. -
Q: How is the Mill Test Report beneficial to me as a buyer of the machine?
A: The MTR provides certified chemical and mechanical property data for major steel components (e.g., frames, critical shafts). It assures you of the material quality and durability of the machine itself, which is crucial for long-term performance and maintenance planning. -
Q: What is the typical lead time for delivery and installation?
A: Lead time depends on the specific configuration and order queue. Standard models may have a shorter lead time, while fully customized units require more. We provide estimated timelines upon inquiry and ensure professional packaging for safe sea freight from Tianjin Port. -
Q: What kind of training and after-sales support do you provide?
A: We provide comprehensive operational manuals, wiring diagrams, and can arrange online or on-site training for your technicians. We also offer remote technical support and supply critical spare parts to minimize potential downtime. -
Q: Is the machine's electrical system compatible with the power standards in my country?
A: The standard machine is configured for 380V/415V 3-phase power. We can often adjust the electrical configuration (within reason) to match different regional standards (e.g., 460V, 50Hz or 60Hz). Please specify your local power requirements when inquiring. -
Q: How does the machine handle different wire diameters? Does it require a lot of adjustment time?
A: Changing wire diameter involves adjusting the wire guides, straightening rollers, and potentially the welding electrodes or tips. With the PLC storing settings, changeover time for common sizes can be relatively efficient, especially with an experienced operator. -
Q: What are the main maintenance requirements for this welding machine?
A: Regular maintenance includes cleaning welding tips/electrodes, checking and tightening mechanical fasteners, lubricating moving parts as specified, and inspecting electrical connections. A detailed maintenance schedule is provided in the machine manual.
Send Inquiry to This Supplier
1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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