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Customized MVR Evaporator Unit for Dairy & Food Industry Effluent
Product Spotlights
Custom-designed MVR evaporator for dairy/food effluent, offering exceptional energy efficiency by recycling vapor heat. Features robust stainless-steel construction, intelligent PLC controls, and anti-fouling design. Reduces wastewater volume, lowers disposal costs, aids compliance, and enables water reuse. Built by an experienced manufacturer with global export expertise.
US$ 5950 - 646000
MOQ: 1 Combo
Key Specifications
Get Latest Price
Application:
Other, Dairy & Food Industry Effluent Treatment
Evaporation Technology:
Mechanical Vapor Recompression (MVR)
Customization Level:
Available upon request
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
10 days
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Application
Other, Dairy & Food Industry Effluent Treatment
Evaporation Technology
Mechanical Vapor Recompression (MVR)
Customization Level
Available upon request
Material Construction
Stainless Steel (e.g., 304, 316L)
Capacity Range
Customizable
Energy Source
Electricity
Key Function
Wastewater Concentration & Volume Reduction
Control System
PLC-based automatic control
Design Standard
Customizable to client specifications
As a leading manufacturer in environmental technology, Qingdao Conqinphi Environmental Technology Group specializes in providing advanced, tailor-made solutions for industrial wastewater challenges. Our Customized MVR Evaporator Unit for the Dairy & Food Industry is engineered to tackle the complex effluent streams typical of these sectors, transforming waste management into a resource-efficient and compliant process. We understand that each production facility has unique requirements, which is why we focus on delivering systems that are not just effective but are precisely configured to integrate seamlessly with your existing operations, ensuring optimal performance and a rapid return on investment.
This MVR (Mechanical Vapor Recompression) Evaporator represents a significant leap in evaporation technology, offering superior energy efficiency compared to traditional multi-effect evaporators. By recompressing the vapor produced during evaporation, the system recycles latent heat, drastically reducing steam consumption and operational costs. It is specifically designed to handle the high organic load, variable salinity, and potential fouling characteristics of dairy and food processing wastewater.
Core Product Features & Technical Advantages:
- High-Efficiency Vapor Recompression: The heart of the system utilizes a high-performance mechanical vapor compressor, which recovers and reuses vapor energy, leading to exceptionally low specific energy consumption, often as low as 20-40 kWh per ton of water evaporated.
- Custom-Engineered Design: Every unit is designed based on a detailed analysis of your effluent's composition, flow rate, and concentration goals. We adjust parameters like heat exchanger surface area, compressor specifications, and separation technology to meet your precise needs.
- Robust Material Selection: Critical components in contact with the effluent are constructed from high-grade stainless steel (such as 304 or 316L), offering excellent corrosion resistance against acids, salts, and organic compounds commonly found in food industry waste.
- Intelligent Automation: The system is governed by a sophisticated PLC-based control system that allows for fully automatic operation. It continuously monitors key parameters like temperature, pressure, and conductivity, ensuring stable performance and allowing for remote monitoring and adjustment.
- Effective Fouling Prevention: Integrated design features such as optimized fluid velocity, CIP (Clean-in-Place) system compatibility, and optional anti-scaling measures minimize scaling and fouling, ensuring consistent heat transfer efficiency and reducing maintenance downtime.
- Comprehensive Waste Stream Management: The unit effectively separates water vapor (condensate) from concentrated solids or brine. The high-quality condensate can often be reused within the plant (e.g., for cleaning), while the concentrate volume is significantly reduced, lowering disposal costs.
Key Technical Specifications (Example Configuration):
| Parameter | Specification / Range |
|---|---|
| Evaporation Capacity | Customizable (e.g., 1 to 50 tons/hour) |
| Energy Consumption | ~20-40 kWh per ton of water evaporated |
| Operating Temperature | Typically 70°C - 100°C (adjustable) |
| Final Concentrate Solids Content | Up to 60-70% (depending on feed) |
| Condensate Quality (COD) | Can be reduced significantly, often suitable for reuse |
| Main Construction Material | SS304 / SS316L / Duplex Stainless Steel |
| Control System | PLC with Touchscreen HMI, remote monitoring optional |
| Design Pressure | Customizable based on process requirements |
Tangible Benefits for Your Business:
- Substantial Cost Savings: Dramatically lowers energy and steam costs compared to conventional evaporation, directly improving your bottom line.
- Environmental Compliance & Sustainability: Helps meet stringent wastewater discharge regulations by reducing pollutant load and water volume. Promotes water recycling and a smaller environmental footprint.
- Resource Recovery: Transforms waste into a manageable by-product; the concentrate may have value for other processes (e.g., biogas production, fertilizer), and clean condensate can be reused.
- Operational Reliability: Automated controls and robust design ensure continuous, stable operation with minimal manual intervention, leading to higher overall plant efficiency.
- Reduced Liability: Minimizes the volume of hazardous or high-BOD waste requiring off-site disposal, reducing associated transportation and tipping fees.
With over eight years of industry experience since 2015, Qingdao Conqinphi Environmental Technology Group operates from a modern facility spanning 10,000-30,000 square meters, staffed by a dedicated team of 201-300 professionals. Our commitment to quality is reinforced by a comprehensive management system framework. We have successfully delivered solutions across the globe, with key markets in North America, Southeast Asia, Europe, and beyond, accumulating an annual export value in the range of US$10-50 Million. This global experience is directly applied to designing MVR evaporators that perform reliably in diverse operational environments. Choosing our customized unit means partnering with a manufacturer that combines scale, expertise, and a proven track record in providing effective environmental solutions for the demanding dairy and food sectors.
Frequently Asked Questions (FAQ)
-
Q: What is the main advantage of an MVR evaporator over a traditional multi-effect evaporator for our food plant?
A: The primary advantage is dramatically lower energy consumption. MVR technology recycles vapor heat using a compressor, while multi-effect units rely on fresh steam in each stage. This can reduce operating energy costs by a considerable margin. -
Q: How do you determine the right size and configuration for our specific effluent?
A: Our engineering process begins with a detailed analysis of your wastewater sample. We test parameters like COD, BOD, TDS, suspended solids, and flow rate. Based on this data and your desired concentration outcome, we simulate the process to design a system with the optimal heat transfer area, compressor duty, and material selection. -
Q: Is the system difficult to operate and maintain?
A: No, it is designed for ease of use. The PLC-based automation handles most operational adjustments. We provide comprehensive training for your staff. Maintenance primarily involves routine checks of the compressor, pumps, and cleaning cycles, for which we supply detailed manuals and support. -
Q: Can the evaporator handle effluents with high fat or protein content, common in dairy waste?
A> Yes, our designs account for such challenges. We can incorporate pre-treatment recommendations (like dissolved air flotation) and design the evaporator's internal flow paths and temperatures to minimize fouling from fats and proteins, ensuring stable long-term operation. -
Q: What is the typical payback period for investing in this MVR unit?
A: The payback period varies based on local energy costs, wastewater disposal fees, and system capacity. However, due to the significant savings on steam and disposal costs, many clients see a return on investment within 2 to 4 years of operation. -
Q: Do you offer after-sales service and technical support?
A> Absolutely. We provide installation supervision, commissioning support, and ongoing technical assistance. Our support team is available to help with operational queries, spare parts supply, and periodic maintenance guidance. -
Q: Can the recovered condensate water be reused in our plant?
A: In most cases, yes. The condensate is typically of high purity with low conductivity and significantly reduced organic content. It is often suitable for non-potable reuse applications such as cooling tower makeup, floor washing, or initial rinsing, contributing to water conservation. -
Q: What are the lead times for a customized unit?
A: Lead time depends on the complexity and capacity of the system. After finalizing the design, typical manufacturing and delivery periods range from 16 to 24 weeks. We provide a detailed project schedule upon order confirmation.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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