Heavy-duty Dust-proof Barbed Wire Machine With PLC Control & 220V Motor
Product Spotlights
As a specialized manufacturer and exporter of wire processing machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced Heavy-duty Dust-proof Barbed Wire Machine. Engineered for reliability and precision, this PLC-controlled system represents a significant step forward in fencing material production, combining robust construction with intelligent automation to deliver consistent, high-quality barbed wire for security and agricultural applications worldwide.
This machine is designed to meet the demanding needs of manufacturers serving markets from South America and Southeast Asia to Africa and Europe. Its core value lies in transforming raw wire into finished, market-ready barbed wire with minimal operator intervention, maximizing output while ensuring operator safety and product uniformity.
Detailed Product Features & Technical Specifications:
- Intelligent PLC Control: The heart of the machine is a user-friendly Programmable Logic Controller. It allows for precise adjustment of twisting speed, barb spacing, and coil length through a digital interface, enabling quick changeovers between different product specifications and reducing setup time.
- Heavy-Duty Construction: Built with a reinforced steel frame and high-grade components, the machine is engineered for continuous, 24/7 operation in industrial environments. It handles standard galvanized steel wire or other metals with consistent performance.
- Integrated Dust-Proof Design: Critical components, including the drive system and electrical panels, are housed within protective enclosures. This design significantly reduces downtime by preventing dust and debris ingress, which is crucial for maintaining the longevity of moving parts and electrical systems.
- Efficient 220V Motor: Powered by a reliable 220V AC motor, the machine offers a balance of power and energy efficiency suitable for various international power grids. The drive system provides smooth and powerful torque for the twisting and feeding mechanisms.
- Automated Production Flow: The process is highly automated, from wire feeding and straightening to precise barb formation, twisting, and final coiling. This automation ensures a uniform product with sharp, correctly angled barbs and consistent wire tension.
- Enhanced Safety Features: Safety is paramount. The machine includes emergency stop buttons, protective guarding around moving parts, and fault detection systems integrated into the PLC to alert operators to any irregularities.
Technical Parameters Table:
| Parameter | Specification / Description |
| Control System | Programmable Logic Controller (PLC) with HMI Touch Screen |
| Operating Voltage | 220V, 50/60Hz (configurable for other standards) |
| Wire Diameter Range | Typically 1.8mm - 3.0mm (customizable for specific needs) |
| Production Speed | Variable, adjustable via PLC (e.g., 30-80 meters per minute) |
| Barb Spacing | Adjustable (e.g., 75mm, 100mm, 125mm) through program settings |
| Finished Coil Weight | Standard or customizable (e.g., 10kg, 15kg, 25kg coils) |
| Machine Dimensions (L*W*H) | Approx. 4000mm x 1200mm x 1500mm (subject to configuration) |
Benefits for Your Business:
- Increased Productivity: Automation drastically reduces manual labor, enabling higher output with the same workforce and meeting large-scale order demands efficiently.
- Superior Product Consistency: PLC control eliminates human error in barb spacing and twist tightness, resulting in a professional-grade product that enhances your brand reputation.
- Reduced Operational Costs: The dust-proof design minimizes wear and tear, lowering maintenance frequency and costs. The energy-efficient 220V motor also helps control electricity expenses.
- Operational Flexibility: Store multiple production recipes in the PLC for different barbed wire types (single twist, double twist, different gauges), allowing you to cater to diverse market needs quickly.
- Improved Workplace Safety: Enclosed moving parts and comprehensive safety systems create a safer working environment, reducing the risk of accidents.
Trust in a supplier with a proven global footprint. Hebei Jinlongyu leverages its strategic location near Tianjin Port to ensure smooth and timely logistics to our main markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our direct manufacturing expertise in Hengshui, a renowned industrial hub in Hebei, China, allows for stringent quality control from component sourcing to final assembly. This machine embodies our commitment to providing durable, technologically advanced solutions that empower fencing manufacturers to compete effectively. By investing in this heavy-duty, PLC-controlled barbed wire machine, you are not just buying equipment; you are acquiring a reliable partner for scalable growth. Contact us today to discuss how this machine can be configured for your specific production goals and to request a detailed quotation.
Frequently Asked Questions (FAQ)
-
Q: What is the main advantage of PLC control over traditional manual or mechanical controls?
A: PLC control offers precision, repeatability, and flexibility. Parameters like twist speed and barb spacing are set digitally and stored, ensuring every batch is identical. Changeovers between product specs are faster, reducing downtime and material waste. -
Q: Can this machine produce different types of barbed wire, like single twist and double twist?
A: Yes, the machine is highly adaptable. With adjustments to the tooling and PLC program, it can be configured to produce various barbed wire styles, including single strand, double strand, and different barb configurations. Discuss your target product with our engineers for specific configuration details. -
Q: How does the dust-proof feature benefit the machine's operation?
A: The protective enclosures shield critical electrical and mechanical parts from airborne particles common in metalworking environments. This significantly extends component life, reduces the frequency of cleaning and maintenance, and improves overall system reliability. -
Q: Is the 220V motor compatible with the power supply in my country?
A: The standard machine is configured for 220V, 50/60Hz, which is common in many regions. We can discuss your local voltage and phase requirements (e.g., 380V, 3-phase) during the ordering process to provide a compatible motor option. -
Q: What kind of after-sales support and training do you provide?
A: We provide comprehensive support, including detailed operation manuals, installation guidance (via remote video support or optional on-site technician dispatch), and training on PLC programming and basic maintenance. Spare parts are readily available. -
Q: What is the typical production output of this machine?
A: Output depends on wire gauge and barb spacing settings. Under standard conditions (e.g., 2.5mm wire, 100mm barb spacing), production speeds can range from 30 to 80 meters per minute, translating to several tons per shift, depending on operational hours. -
Q: Can the machine handle pre-galvanized or other coated wires?
A: Absolutely. The machine is designed to process various wire types, including galvanized, PVC-coated, or bare steel wire. The tooling and tension settings can be adjusted to accommodate different coatings without damaging them. -
Q: What are the shipping terms and lead time for this equipment?
A: We typically ship FOB Tianjin Port. Lead time for a standard configuration is approximately 30-45 days after order confirmation, allowing for production, testing, and preparation for shipment. Expedited options may be available.
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