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Help CenterHigh Capacity Two Roll Open Mixing Mixer Machine for Truck and Bus Tire Compound Preparation
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PRODUCTION TWO ROLLS OPEN RUBBER MIXING MILL
Introducing our Premium Open Rubber Mixing Mill, designed for both efficiency and precision in rubber processing.
This cutting-edge equipment is ideal for various industrial applications, thanks to its high-performance milling capabilities. With a focus on durability and user-friendliness, our mixing mill ensures an optimal blending of rubber compounds.
Whether you are in tire production, rubber manufacturing, or any other sector where quality mixtures are crucial, this machine stands out for its reliability and effectiveness. Enhance your production line with our state-of-the-art mixing mill, a perfect balance of innovation and performance that meets the increasing demands of the market.
Equipment Purpose:
It is mainly used in rubber plasticizing, mixing, hot refining, sheeting, and other processes. The rubber is squeezed, sheared, and mixed through two rollers rotating in opposite directions to achieve the effect of plasticization and uniform mixing, thereby improving the quality of rubber products.
Specification
Roller size |
Power |
Mixing |
Appearance size |
Weight |
L/W/H |
||||
9inch |
11 |
5-8 |
1900×1100×1500mm |
1.5t |
10 inch |
15 |
5-10 |
2200×1200×1500mm |
2t |
12 inch |
18.5 |
10-15 |
2750×1235×1845mm |
3t |
14 inch |
30 |
15-30 |
4000×1500×1760mm |
5t |
16 inch |
45 |
20-35 |
4500×1850×1760mm |
8t |
18 inch |
55 |
25-50 |
5200×1820×2050mm |
12t |
22 inch |
90 |
50-70 |
6500×2900×2050mm |
20t |
24 inch |
160 |
60-90 |
7000×2940×2000mm |
26 |
26 inch |
245 |
70-120 |
8000×3450×2100mm |
32t |
Item |
Details |
Roller Material |
Chilled Alloy Cast Iron |
Roller Surface Treatment |
Surface Hardened Layer Depth: 10~15mm |
Roller Surface Hardness |
HS72~75 (Shore Hardness) |
Roller Surface Roughness |
Ra3.2 |
Roller Gap Adjustment |
Manual Adjustment: 0~15mm (No Rubber Material Loaded) |
Roller Speed Ratio |
1:1.27 (Customizable Speed Ratio Available) |
Roller Speed |
Front Roller Linear Speed: 23.22m/min; Rear Roller Rotational Speed: 16.43r/min |
Temperature |
Room Temperature |
Temperature Control Method |
External Circulating Water |
Cooling Water Pressure |
0.2-0.4MPa |
Optional Configurations |
* Frequency converter |
* Electric heating |
|
* Electric roll gap adjustment |
|
* Hydraulic rubber baffle |
|
* Automatic rubber turning device |
|
* Thin oil lubrication system |
Functional Advantages：
The core technology and main components are from Taiwan.
The overall bottom plate is easy to install.
The transmission mode is single-axis output to ensure high torque.
The imported bearings reduce friction to ensure power saving and low noise, and the thickness of the rubber is uniform, parallel, and controllable.
The roller is made of alloy chilled cast iron, with a hard surface, wear resistance, and durability.
The roller cavity is finely processed to ensure that the roller body cools down quickly and evenly.
The machine is equipped with an overload protection device to protect the main parts from damage due to overload.
The machine is equipped with an emergency brake. When an emergency occurs, press the emergency stop switch, and the machine will immediately reverse and brake, which is safe and reliable.
The transmission device adopts a hard-toothed horizontal reducer with a compact structure, large transmission force, low noise, and long service life.
The machine adopts an integral base, which is easy to install.
The machine is divided into left and right transmissions.
The user confirms it when ordering.
If there is no requirement, it will be supplied according to the right rotation.
This machine can be equipped with a rubber turning device. If it needs to be matched, the user should make a request when ordering.
Core Applications
RUBBER PLASTICIZING
Efficiently softens rubber for improved processability and blend uniformity.
MIXING AND HOT REFINING
Achieves thorough mixing of rubber compounds, essential for product consistency.
SHEETING PROCESSES
Delivers uniform sheet thickness, crucial for a wide range of rubber applications.
RUBBER TURNING DEVICE
An optional feature for enhanced operational flexibility, catering to various processing needs.
INDUSTRIAL RUBBER PRODUCTION
Ideal for manufacturers looking to optimize the quality and efficiency of rubber products.
FAQ
Q1: How to select the most suitable machinery?
A: Our engineering team will provide tailor-made solutions based on your technical parameters and equipment specifications, ensuring optimal performance for your production needs.
Q2: What is the warranty period for your machines?
A: All equipment comes with a 1-year comprehensive warranty. Should any issues arise, contact us immediately – we guarantee prompt and effective technical support (response within 24 hours).
Q3: What are the payment terms?
A: We require a 50% deposit upfront, with the remaining balance paid before shipment. Payment methods: T/T, L/C, or other negotiable options.
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