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Help CenterCustomizable Barbed Wire Machine for Military and Correctional Facility Use
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Hebei Jinlongyu Import And Export Trade Co., Ltd. presents our Customizable Barbed Wire Machine, specifically engineered to meet the rigorous demands of military bases and correctional facilities. As a trusted supplier based in the hardware manufacturing hub of Hengshui, Hebei, with direct shipment from Tianjin Port, we combine decades of industry experience with precision engineering to deliver machines that produce high-security barbed wire with consistent quality. This machine is designed to offer maximum flexibility, allowing you to adjust wire gauge, barb spacing, coil size, and even coating options to match unique project specifications. Whether you require razor wire for perimeter defense or concertina coils for prison walls, our machine delivers reliable performance under heavy-duty conditions.
Our barbed wire machine incorporates advanced automation to increase productivity while reducing labor costs. Built from durable steel components and equipped with a customized control system, it ensures stable operation 24/7. The machine’s modular design also simplifies maintenance and spare-part replacement, making it a cost-effective investment for large-scale production. With our global export network covering South America, Southeast Asia, Africa, the Middle East, and Europe, we have helped dozens of security fencing manufacturers boost their output capacity. Below you will find detailed specifications and advantages that set this equipment apart.
Key Features & Technical Advantages
- Customizable Parameters: Adjustable wire diameter (2.0–4.0 mm), barb length and spacing, coil diameter (300–800 mm), and twist count per meter. Quick changeover between different product types (single twist, double twist, razor-type).
- High-Speed Production: Linear speed up to 80 m/min, capable of producing 500–1000 kg of barbed wire per shift (8 hours), depending on configuration.
- Durable Construction: Main frame made of heavy-duty steel plate with anti-vibration design; wear-resistant alloy dies and gears ensure long service life (≥5 years under normal maintenance).
- Energy Efficient: Equipped with frequency inverter and automatic shutdown when coil reaches preset weight; average power consumption reduced by 15% compared to traditional machines.
- User-Friendly Control: PLC touchscreen interface with preset recipes for different wire types; real-time monitoring of production status, alarm display, and fault diagnosis.
- Safety Compliance: Emergency stop buttons, safety guards, and overload protection meet international safety standards (optional compliance with CE or other certifications upon request).
- Low Maintenance: Automatic lubrication system for key components; tool-free adjustment of barb spacing; easy access to transmission parts for cleaning and replacement.
- Versatility for Military & Prison Use: Can produce straight barbed wire, spiral concertina, or flat wrap wire; optional PVC coating station for added corrosion resistance and color coding (green, black, or camouflage).
Technical Specifications (Typical Model: BJL-3500)
| Parameter | Value |
|---|---|
| Machine Model | BJL-3500 (or customized) |
| Applicable Wire Diameter | 2.0 – 4.0 mm (galvanized wire, iron wire, stainless steel wire) |
| Barb Spacing Range | 50 – 150 mm (adjustable via touch screen) |
| Coil Diameter | 300 – 800 mm (changeable by re-setting winding device) |
| Production Speed | 30 – 80 m/min (depending on wire thickness and barb spacing) |
| Power Supply | 380V/50Hz/3Phase (customizable: 220V, 60Hz, etc.) |
| Main Motor Power | 5.5 kW – 7.5 kW (inverter controlled) |
| Machine Weight | Approximately 2,200 kg |
| Overall Dimensions (L×W×H) | 5,500 × 1,800 × 2,000 mm |
Customer Benefits
- Cost Savings: By producing your own barbed wire instead of purchasing finished coils, you can save 30–50% on material costs for large projects. The machine’s energy efficiency further lowers operating expenses.
- Flexible Supply Chain: With in-house production, military and prison facilities can maintain inventory control and produce specific configurations on demand, reducing lead times.
- Consistent Quality: Precision automation eliminates human errors; all coils meet uniform barb height and twist angle, ensuring reliable security performance.
- Easy Operation: One operator can manage the entire line after 2–3 days of training; detailed manuals and video tutorials are provided in multiple languages.
- Global Service: We offer spare parts packages, technical support via email/phone/video call, and optional on-site commissioning for international clients.
Why Choose Hebei Jinlongyu?
Since our establishment, Hebei Jinlongyu Import And Export Trade Co., Ltd. has been committed to providing high-quality wire processing machinery to customers worldwide. Our headquarters in Hengshui, known as the "Hardware Capital of China," gives us access to premium raw materials and skilled technicians. We have successfully served clients in South America, Southeast Asia, Africa, Oceania, the Middle East, Western Europe, Northern Europe, Southern Europe, and the domestic Chinese market. Our machines have been installed in government-contracted security fencing projects and correctional facility expansions across these regions. Every machine undergoes rigorous factory testing before shipment, and we offer a 12-month warranty on mechanical parts (excluding wear items). With a dedicated after-sales team available 24/7, we ensure your production continues without interruption. If you are looking for a reliable partner to manufacture high-grade barbed wire for defense or prison applications, contact us today for a customized solution tailored to your needs.
Frequently Asked Questions
-
Q: What types of barbed wire can this machine produce?
A: It can produce standard single-twist barbed wire, double-twist barbed wire, razor wire (with optional blade attachments), and concertina coils. The machine is also configurable for flat wrap barbed wire used in prison fence toppings. -
Q: How long does it take to change from one wire type to another?
A: For simple adjustments like barb spacing or coil diameter, it takes about 10–15 minutes via the PLC interface. For a complete change of wire gauge or twist style, the changeover time is approximately 30–45 minutes with basic tools. -
Q: What is the minimum order quantity for a custom machine?
A: We accept single unit orders. Customization includes painting color, voltage, wire diameter range, and special coating requirements. No minimum quantity for customized features; however, lead time may be longer for unique modifications. -
Q: Do you provide installation and training?
A: Yes. We offer detailed instruction manuals and videos. For large orders or projects, we can arrange on-site installation and operator training at an additional cost. Remote assistance via video call is also available. -
Q: What certifications does the machine have?
A: Our machines are built to meet international safety and quality standards. Specific certifications (e.g., CE, ISO) can be provided upon request as optional add-ons. Please contact our sales team for availability. -
Q: How do you guarantee the machine quality?
A: Every machine undergoes a 4-hour production test before packing. We use brand-name electrical components (Schneider, Siemens or equivalent) and certified steel. We also offer a one-year warranty on non-consumable parts and an extended warranty option. -
Q: What is the typical lead time?
A: For standard models, lead time is 25–35 working days after receiving deposit. Customized machines may require 40–50 working days depending on complexity. Express delivery can be arranged for urgent orders. -
Q: How do I maintain the machine for long-term use?
A: We provide a preventive maintenance checklist including daily lubrication of moving parts, weekly cleaning of wire debris, and monthly inspection of motor belts and electrical connections. Spare parts are available from our warehouse and can be shipped quickly.
Take the next step in securing your perimeter production. Request a quote or send us your specifications – we will tailor the machine precisely to your needs. With Hebei Jinlongyu, you gain a partner dedicated to quality, innovation, and long-term success.
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