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As a professional manufacturer and exporter specializing in wire processing machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced Barbed Wire Rolling Machine with Automatic Wire Feeding System. Operating from our base in Hengshui, Hebei, we have successfully supplied robust and efficient machinery to diverse markets worldwide, including South America, Southeast Asia, Africa, and Europe. This machine is engineered to revolutionize your barbed wire production line, offering unparalleled automation, consistent output quality, and significant labor cost savings. It represents a smart investment for businesses looking to scale their fencing and security product manufacturing.
Our Barbed Wire Rolling Machine is designed for high-volume, precision production. The integration of an Automatic Wire Feeding System is a game-changer, ensuring a continuous and stable supply of wire to the rolling head, which minimizes manual intervention and drastically reduces downtime. The machine is powered by a reliable 3 Phase 440V motor, providing the necessary torque for handling various wire gauges commonly used in barbed wire fabrication. Let's delve into the key features and technical specifications that set this equipment apart.
- Fully Automated Operation: From wire feeding to final coiling, the process is largely automated. The system automatically measures, cuts, and feeds the wire, while precisely twisting the barbs onto the line wire at predetermined intervals.
- High Precision & Consistency: Equipped with precision guides and servo-controlled mechanisms, the machine ensures every barb is uniformly spaced and tightly twisted, resulting in a professional-grade product that meets stringent quality standards.
- Robust Construction: Built with a heavy-duty steel frame and high-wear-resistant components, the machine is designed for longevity and can operate continuously in demanding industrial environments.
- User-Friendly PLC Interface: The machine is typically controlled via a Programmable Logic Controller (PLC) with a touch-screen human-machine interface (HMI). This allows operators to easily set parameters like wire length, barb spacing, production speed, and coil size.
- Enhanced Safety: Safety is paramount. The machine includes multiple emergency stop buttons, protective guarding around moving parts, and fault detection systems to ensure operator safety.
- Versatile Compatibility: The machine can be configured to work with different types of wire (e.g., galvanized steel, stainless steel) and can produce various barbed wire styles (single twist, double twist) based on customer requirements.
The technical specifications can be customized, but a standard configuration may include the following parameters:
| Parameter | Specification / Description |
| Power Requirement | 3 Phase, 440V, 50/60Hz (customizable for other voltages) |
| Wire Input Range | Line Wire: 2.0mm - 3.5mm; Barb Wire: 1.6mm - 2.5mm (typical) |
| Production Speed | Adjustable, typically ranging from 30 to 80 meters per minute |
| Barb Spacing | Programmable, commonly from 75mm to 125mm |
| Finished Coil Weight | Customizable (e.g., 10kg, 15kg, 25kg standard coils) |
| Control System | PLC with Color Touch Screen HMI |
| Main Frame Material | High-strength carbon steel |
| Dimensions (LxWxH) | Approximately 5000mm x1670mm x 1500mm (customizable) |
The advantages of implementing this machine extend far beyond simple automation. For your business, it translates into tangible benefits:
- Dramatically Increased Output: Automated feeding and rolling significantly boost production capacity compared to semi-automatic or manual methods.
- Superior Product Quality: Eliminates human error, ensuring every meter of barbed wire has consistent barb placement and tension, enhancing your brand reputation.
- Reduced Operational Costs: Lowers dependency on skilled labor, reduces material waste from errors, and minimizes machine idle time.
- Operational Flexibility: Quick changeovers between different product specifications allow you to fulfill diverse customer orders efficiently.
- Improved Workplace Safety: Automating the most hazardous steps of wire handling protects your workforce.
Hebei Jinlongyu's commitment to quality and global reach is your assurance of reliability. We ship our machinery worldwide from the major Tianjin Port, ensuring smooth logistics to your destination, whether in South America, Africa, Oceania, or across Europe. Our experience in serving these varied markets means we understand the specific needs and standards required in different regions. By choosing our Barbed Wire Rolling Machine, you are not just purchasing a piece of equipment; you are investing in a partnership with a supplier dedicated to supporting your production growth with efficient, durable, and technologically advanced solutions. Contact us today to discuss how this machine can be tailored to fit your specific production goals and to request a detailed quotation.
Frequently Asked Questions (FAQ)
Q1: Can this machine handle different types of metal wire?
A1: Yes, it is designed to be versatile. It can process various wires, including galvanized steel, stainless steel, and other high-tensile wires commonly used for barbed wire. Specific tooling adjustments might be required for optimal performance with different materials.
Q2: What is the lead time for delivery after placing an order?
A2: The standard production lead time is typically between 30 to 45 working days, depending on the order queue and customization level. Delivery time from Tianjin Port to your destination varies based on the shipping method chosen.
Q3: Do you provide installation guidance or on-site training?
A3: Yes, we provide detailed installation manuals, wiring diagrams, and operational videos. For an additional fee, we can also arrange for a technician to provide on-site installation supervision and operator training to ensure a smooth startup.
Q4: Is the 440V power supply fixed, or can it be adapted for other voltages?
A4: The standard model is configured for 3-phase 440V. However, we can customize the electrical system to suit other common industrial voltages, such as 380V or 415V, upon request. Please specify your local power standards when inquiring.
Q5: How does the automatic wire feeding system improve efficiency?
A5: The system uses motor-driven rollers to continuously draw wire from the source spool, maintaining consistent tension. This eliminates manual feeding stops, prevents wire jams or kinks, and allows the rolling process to run uninterrupted at optimal speed, boosting overall line efficiency by up to 40-60% compared to manual feeding.
Q6: What kind of after-sales support do you offer?
A6: We offer a comprehensive warranty on the machine's main components (typically 12 months). Our support includes remote troubleshooting via video call, a supply of commonly needed spare parts, and detailed technical documentation. We are committed to ensuring your machine maintains high performance.
Q7: Can the machine produce different styles of barbed wire, like double twist?
A7: Absolutely. The machine's tooling head and programming are adaptable. It can be configured to produce standard single-twist barbed wire as well as the more secure double-twist style. The changeover process is relatively straightforward with proper setup.
Q8: What is the minimum and maximum wire gauge (thickness) the machine can process?
A8: While customizable, our standard configuration effectively handles line wire from 2.0mm to 3.5mm in diameter and barb wire from 1.6mm to 2.5mm. For wires outside this range, special tooling and machine adjustments can be discussed during the customization phase.
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