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As a professional manufacturer and exporter based in Hengshui, Hebei, China, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced PLC Controlled Barbed Wire Twisting Machine with Automatic Wire Feeder and 10KW Motor. This machine represents a significant leap forward in barbed wire production technology, designed to deliver unparalleled efficiency, precision, and reliability for manufacturers worldwide. By integrating sophisticated PLC control with fully automated wire feeding, we provide a solution that not only maximizes output but also minimizes labor costs and operational complexities, empowering your business to meet the growing global demand for high-quality security fencing and agricultural products.
Our machine is engineered to transform raw wire into consistent, high-tensile barbed wire with remarkable speed and accuracy. The core of its operation lies in the seamless synergy between the robust 10KW motor, the precise PLC programming, and the synchronized automatic feeder. This combination ensures a continuous, stable production flow, drastically reducing downtime and material waste. Whether you are supplying markets in South America, Southeast Asia, Africa, or Europe, this equipment is built to handle demanding production schedules and deliver products that meet rigorous quality standards.
Detailed Features & Technical Advantages:
- Intelligent PLC Control System: The heart of the machine. The PLC allows for precise programming of twist pitch, production speed, and length. Operators can store multiple product recipes, enabling quick changeovers between different barbed wire specifications, which enhances flexibility and reduces setup time.
- Fully Automatic Wire Feeding Mechanism: Equipped with a servo-driven or precision mechanical feeder, this system automatically draws and feeds the main line wire and the barbing wire into the twisting head. This eliminates manual feeding errors, ensures consistent tension, and significantly improves operator safety.
- High-Torque 10KW Main Drive Motor: Provides ample power for high-speed twisting of thick gauge wires. Its robust construction ensures stable operation under continuous heavy loads, contributing to the machine's durability and longevity.
- Precision Twisting Head: Engineered with high-grade bearings and specialized tooling, the twisting head creates uniform and tight barbs at precisely programmed intervals, resulting in a product with consistent performance and appearance.
- User-Friendly Human-Machine Interface (HMI): A color touchscreen panel displays all operational parameters, fault alarms, and production counts. Its intuitive design makes it easy for operators to monitor and control the entire process with minimal training.
- Integrated Safety Features: Includes emergency stop buttons, protective guarding, and electrical safety circuits to protect both the operator and the equipment during operation.
- Sturdy Construction: The machine frame is fabricated from heavy-duty steel, providing vibration-dampening stability that is crucial for maintaining precision at high operating speeds.
Technical Specifications Overview:
| Parameter | Specification |
| Motor Power | 10 KW |
| Control System | Programmable Logic Controller (PLC) |
| Wire Feeding | Automatic Feeder System |
| Suitable Wire Diameter (Main Line) | Customizable (e.g., 1.5mm - 3.0mm) |
| Suitable Wire Diameter (Barb) | Customizable (e.g., 1.8mm - 2.5mm) |
| Twisting Speed | Adjustable via PLC |
| Barb Spacing | Programmable via HMI |
| Power Supply | 3-Phase, 380V/50Hz (or as requested) |
| Machine Dimensions (L*W*H) | Available upon request |
Benefits for Your Business:
- Increased Productivity: Automated feeding and PLC control enable non-stop, high-speed production, significantly boosting your daily output compared to manual or semi-automatic machines.
- Superior Product Consistency: Every meter of barbed wire produced has identical barb spacing, tension, and twist quality, enhancing your brand reputation for reliability.
- Reduced Labor Dependency & Costs: One operator can manage the entire machine, reducing the need for multiple skilled workers and lowering overall production expenses.
- Enhanced Operational Safety: With automated processes and comprehensive safety guards, the risk of workplace accidents related to manual wire handling is greatly diminished.
- Improved Material Utilization: Precise control minimizes wire breakage and waste, optimizing your raw material usage and improving profit margins.
- Competitive Market Advantage: The ability to produce high-quality barbed wire efficiently allows you to offer competitive pricing and reliable supply to diverse markets, from domestic projects to international exports.
Trust & Global Reach:
Hebei Jinlongyu Import And Export Trade Co., Ltd. leverages its strategic location in China's industrial heartland and its extensive logistics network to serve a truly global clientele. Our products are successfully operating in markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and throughout Europe. Shipping from the major Tianjin Port ensures timely and cost-effective delivery to your doorstep. This widespread acceptance is a testament to the durability, performance, and value of our machinery. When you invest in our PLC Controlled Barbed Wire Twisting Machine, you are not just buying a piece of equipment; you are gaining a reliable production partner backed by a company with proven international export experience. This machine is engineered to be a workhorse in your facility, delivering a rapid return on investment through sustained, high-quality output.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of PLC control in this barbed wire machine?
A: PLC control offers precise, repeatable, and programmable operation. It allows you to set parameters like twist speed, barb spacing, and production length digitally, store them for different products, and ensure every batch is identical, which is difficult to achieve with manual or mechanical controls. -
Q: Can this machine handle different sizes or gauges of wire?
A: Yes, the machine is designed to be adaptable. By changing the twisting head tooling and adjusting the feeder settings, it can process a range of wire diameters for both the main line and the barb wire. Specific capacity details are available upon request. -
Q: How many operators are required to run this machine?
A: Typically, only one operator is needed to monitor the HMI, load wire coils onto the pay-off stands, and manage the finished product. The automatic feeding and twisting processes are handled by the machine itself. -
Q: What kind of after-sales support do you provide?
A: We provide comprehensive support including detailed operation manuals, installation guidance via video call, and a supply of commonly required spare parts. Technical assistance is available remotely. -
Q: Is training provided for our operators?
A: Yes, we offer operational training. This can be conducted through detailed instructional videos, digital manuals, and live online sessions to ensure your team can operate the machine efficiently and safely. -
Q: What is the expected production output per day?
A: The output depends on the wire gauge, barb spacing, and operational speed settings. Our machine is engineered for high-speed production, and specific output estimates can be provided based on your target product specifications. -
Q: Can the machine be customized for specific voltage requirements?
A: Absolutely. While our standard configuration is for 3-phase 380V/50Hz, we can customize the electrical system to match the power supply standards in your country (e.g., 415V, 440V, 60Hz) upon request. -
Q: How does the automatic wire feeder prevent tangles or jams?
A: The feeder system is equipped with tension control devices and guides to ensure smooth, straight wire entry into the twisting head. The PLC monitors the feeding process and can trigger alarms or stop the machine if an irregularity is detected, preventing jams.
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