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At Hebei Jinlongyu Import and Export Trade Co., Ltd., we understand the critical need for reliable security infrastructure in reconstruction efforts. Our Razor Wire Machine is engineered specifically for high-volume, durable security fencing production, making it an ideal solution for large-scale projects like the ongoing reconstruction in Iraq. Based in Hengshui, Hebei, and shipping globally from Tianjin Port, we combine robust manufacturing with international logistics expertise to deliver equipment that builds lasting security.
This machine represents a significant investment in efficiency and quality for contractors and governments engaged in rebuilding infrastructure. The inclusion of a Mill Test Report with each unit provides verifiable documentation of material quality, a crucial factor for projects with stringent specifications and accountability requirements. We've designed this equipment to operate reliably in demanding conditions, supporting the creation of perimeter security that meets international standards for deterrence and durability.
Core Technical Specifications & Operational Advantages:
- High-Efficiency Production: Engineered for continuous operation, the machine significantly reduces labor costs and project timelines by automating the wire forming and barb-setting process.
- Material Integrity: Processes high-tensile steel wire to create razor tape with consistent sharpness and coil tension, essential for effective security barriers.
- Adaptable Output: Configured to produce various types of concertina razor wire (coiled and flat wrap styles) to meet different security level requirements and installation methods.
- User-Centric Design: Features a centralized PLC control system with a user-friendly touchscreen, allowing for easy adjustment of parameters like pitch, barb spacing, and production speed.
- Durable Construction: Built with heavy-duty gears, shafts, and forming heads to withstand the stresses of processing hard steel wire, ensuring a long operational lifespan with minimal downtime.
- Quality Assurance Documentation: The provided Mill Test Report (MTR) details the chemical composition and mechanical properties of key steel components, offering traceability and proof of compliance with project material specs.
Detailed Performance Parameters:
| Parameter | Specification |
| Processing Wire Diameter | 2.0 - 2.8 mm (Standard), other sizes available upon request |
| Razor Tape Width | Approx. 22 mm |
| Barb Spacing | Adjustable from 12 to 20 cm |
| Line Speed | Up to 150 meters per minute |
| Main Motor Power | 15 kW |
| Coil Diameter (Output) | 450 - 1000 mm (adjustable) |
| Machine Dimensions (LxWxH) | ~6000 x 1500 x 1600 mm |
Benefits for Reconstruction Projects:
- Project Scalability: Enables on-site or nearby production of security fencing, reducing dependency on long supply chains and ensuring a steady material flow for large perimeters.
- Cost Control: Producing wire in-house or locally with this machine can lead to substantial savings compared to importing finished coils, especially for projects requiring kilometers of fencing.
- Quality Consistency: Automated production ensures every meter of razor wire meets the same high standard of coil tension, barb sharpness, and structural integrity, critical for uniform security performance.
- Meeting Specifications: The MTR provides the documentation often required by project engineers and government tenders, verifying that materials used in critical infrastructure meet the stated requirements.
- Operational Flexibility: The machine can be set up in a workshop or under a sheltered structure, allowing production to continue in various climates and conditions common in reconstruction zones.
Trust and Proven Delivery: Hebei Jinlongyu has established a strong reputation for supplying industrial machinery to diverse markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our experience in navigating complex export logistics from Tianjin Port ensures your machinery arrives as scheduled. We back our Razor Wire Machine with comprehensive support, including operational guidance and technical documentation. For reconstruction projects where security, durability, and verifiable quality are non-negotiable, this machine provides a reliable, efficient, and documentable production solution. Contact us today to discuss how this equipment can be configured for your specific project requirements and to request a detailed quotation.
Frequently Asked Questions (FAQ)
Q1: What exactly is included in the Mill Test Report provided with the machine?
A: The Mill Test Report is a certified document from the steel mill. It typically includes the heat number, chemical analysis (percentages of carbon, manganese, etc.), mechanical properties (yield strength, tensile strength), and confirms the material grade for the key steel components used in the machine's construction, such as the shafts and forming heads.
Q2: Can this machine produce different styles of razor wire, or is it limited to one type?
A: The machine is versatile. With tooling adjustments, it can produce both standard coiled concertina razor wire and flat wrap (clip-style) concertina razor wire, which is often used for permanent installations on walls or fences.
Q3: What level of technical skill is required to operate and maintain this equipment?
A: Basic mechanical and electrical knowledge is sufficient for routine operation, which is managed via the PLC touchscreen. We provide detailed manuals and can offer video support for setup, routine maintenance, and troubleshooting of common issues.
Q4: How does the machine ensure consistent barb sharpness and spacing?
A> Consistency is achieved through precision-machined forming heads and a synchronized feeding system. The barb spacing is programmed into the PLC, which controls the cutting and forming mechanism to repeat the exact pattern continuously.
Q5: What are the power requirements, and can they be adapted for different regional grids?
A: The standard configuration is for 380V, 3-phase, 50Hz power, common in industrial settings worldwide. We can discuss customization for other voltages (e.g., 440V/60Hz) based on your local infrastructure at the project site.
Q6: What kind of after-sales support and warranty do you provide?
A: We offer a standard warranty covering manufacturing defects for critical components. Our support includes providing spare parts lists, assisting with sourcing wear parts, and remote technical guidance. More comprehensive service packages are available upon request.
Q7: Is the machine suitable for use in remote or harsh environments?
A: Yes, it is built for durability. However, for optimal performance and longevity, we recommend setting it up under a roof or shelter to protect the electrical system and moving parts from direct exposure to extreme dust, rain, or sand.
Q8: Can you supply the raw material (steel wire) for the machine as well?
A: While we focus on the machinery, we can provide specifications for the suitable high-tensile galvanized steel wire and may be able to connect you with reliable wire suppliers based on your project location.
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