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Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our Iran-Spec Anti-Rust Barbed Wire Machine with Tension Control System, a professional-grade solution designed specifically for producing high-quality barbed wire that meets the rigorous standards of the Iranian market. With decades of experience in wire processing machinery and a global footprint spanning South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, we bring you a machine that combines precision engineering with robust anti-rust performance. The integrated tension control system ensures consistent wire tension during production, reducing waste and improving product uniformity. Whether you’re supplying to military, agricultural, or perimeter security sectors, this machine delivers reliable output with minimal maintenance.
Key Features & Technical Specifications
- Anti-Rust Design: All critical components are made of stainless steel or treated with anti-corrosion coatings, ensuring long-term operational reliability even in humid or saline environments common in Iran.
- Tension Control System: An automatic PID controller maintains precise wire tension throughout the production process, resulting in uniform barb spacing and consistent wire diameter.
- Iran-Spec Compatibility: The machine is pre-configured to produce both 2-point and 4-point barbed wire according to Iranian national standards, with adjustable barb distance from 80mm to 150mm.
- High Production Efficiency: Capable of producing 30-40 meters per minute, this machine can output up to 2400 meters per hour, suitable for medium to large-scale projects.
- Wire Diameter Range: Handles wire from 1.5mm to 3.5mm in diameter, accommodating various customer requirements for different fence strengths.
- Durable Construction: Heavy-duty steel frame with powder-coated finish, rated for continuous operation under harsh factory conditions.
- User-Friendly Interface: PLC touchscreen control panel with intuitive menus for parameter setting, fault diagnosis, and real-time production monitoring.
| Parameter | Value |
|---|---|
| Model | JLY-BWM-380 |
| Rated Power | 5.5 kW (7.5 HP) |
| Voltage | 380V / 50Hz (customizable upon request) |
| Wire Diameter Range | 1.5 – 3.5 mm |
| Barb Spacing | 80 – 150 mm (adjustable) |
| Production Speed | 30 – 40 m/min |
| Machine Weight | Approx. 1200 kg |
| Overall Dimensions (L×W×H) | 3600 × 1800 × 2000 mm |
| Tension Control Method | Automatic PID closed-loop |
| Applicable Wire Material | Low-carbon steel, galvanized wire, PVC coated wire |
Benefits for Your Business
- Consistent product quality: The tension control system eliminates common defects like loose barbs or wire twisting, ensuring each roll meets Iran’s strict inspection standards.
- Reduced labor costs: Fully automated operation from unwinding to barb winding and final coiling, requiring only one operator for supervision.
- Low maintenance: Modular design with easily replaceable wear parts and self-lubricating bearings reduce downtime.
- Energy-efficient: Servo motors and optimized mechanical design lower power consumption by up to 15% compared to conventional machines.
- Flexibility: Quick changeover between different barb wire styles and wire gauges, allowing you to respond to diverse customer orders.
Why Choose Hebei Jinlongyu?
Based in Hengshui, Hebei – the heart of China’s wire processing industry – we ship globally via Tianjin Port with fast delivery to Iran and other Middle Eastern markets. Our company has supplied machinery to clients in over 15 countries, including South America, Southeast Asia, Africa, Oceania, and Europe. Each machine undergoes rigorous factory testing before dispatch, and we provide comprehensive technical support including installation guidance, spare parts availability, and remote troubleshooting. With a dedicated after-sales team, we ensure your production line stays operational. Contact us today to discuss your specific barbed wire production needs and request a customized quotation.
Frequently Asked Questions
Q1: What kind of wire material is suitable for this machine?
A1: The machine works well with low-carbon steel wire, galvanized wire, and PVC-coated wire. The anti-rust coating on machine components is compatible with these materials. For specialized wires, please provide samples for testing.
Q2: Can the tension control system handle variations in wire thickness?
A2: Yes, the PID controller automatically adjusts tension based on real-time feedback from a load cell. It compensates for minor variations within the specified wire diameter range (1.5-3.5mm) to maintain consistent output quality.
Q3: How long does it take to switch from 2-point to 4-point barbed wire?
A3: The changeover takes approximately 15-20 minutes and involves replacing the barb forming tooling and adjusting the controller parameters. The machine comes with both sets of tools.
Q4: What is the warranty period for this machine?
A4: We offer a standard 12-month warranty covering manufacturing defects. An extended warranty of up to 3 years is available as an optional service. Please contact your sales representative for details.
Q5: Do you provide installation and training services in Iran?
A5: Yes, we can arrange an engineer to visit your site for installation and operator training. Alternatively, we provide detailed manuals and online video guidance. The cost is negotiable depending on your location.
Q6: Is the machine compliant with Iranian electricity standards?
A6: The standard configuration is 380V/50Hz three-phase, which is the common industrial power in Iran. If you have a different voltage requirement (e.g., 220V or 460V), we can customize the electrical components upon request.
Q7: How often should I replace the barb forming dies?
A7: Under normal operation with regular hardened wire, the dies usually last for approximately 500-800 tons of production. We keep spare dies in stock and can ship them within a week.
Q8: Can I use this machine for razor wire or concertina wire?
A8: No, this machine is specifically designed for traditional barbed wire. For razor wire or concertina wire, we have separate models. Please inquire about our JLY-RW series for those applications.
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