High-Speed PLC Controlled Barbed Wire Making Machine for Iran Market
Product Spotlights
As a specialized manufacturer and exporter, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced High-Speed PLC Controlled Barbed Wire Making Machine, engineered specifically for the demanding requirements of the Iran market and similar regions. Our extensive experience in supplying robust industrial machinery to diverse markets, including South America, Southeast Asia, Africa, and the Middle East, informs the design of this reliable and efficient production line. This machine represents a significant leap in barbed wire manufacturing, combining high-speed operation with intelligent PLC control to deliver consistent quality, maximize output, and reduce operational costs for our clients.
This machine integrates several key processes into one seamless, automated line. It is designed to handle the entire production cycle from raw wire to finished, coiled barbed wire.
- Intelligent PLC Control System: The heart of the machine features a user-friendly Programmable Logic Controller. This allows for precise control over all operational parameters, including speed, wire tension, barb spacing, and coil length. Operators can store multiple production recipes for different wire gauges and barbed wire types, enabling quick changeovers and minimizing downtime.
- High-Speed Production Capability: Engineered for optimal throughput, this machine significantly increases production rates compared to conventional or semi-automatic equipment. The synchronized high-speed mechanisms ensure smooth material flow from the wire drawing stage through to the final coiling station.
- Robust and Durable Construction: Built with heavy-duty steel frames and high-grade components, the machine is designed for continuous operation in industrial environments. Critical wear parts are made from hardened materials to ensure a long service life and reduce maintenance frequency.
- Precision Barb Formation and Attachment: A dedicated barb-making unit precisely cuts and forms the barbs from a secondary wire spool. These barbs are then automatically and securely twisted onto the main line wire at a consistent, programmable interval, ensuring uniform product quality.
- Automatic Wire Drawing and Straightening: The integrated wire drawing system improves the tensile strength and surface quality of the base wire. A subsequent straightening unit ensures the main wire is perfectly straight before the barbing process, which is crucial for the final product's appearance and performance.
- Efficient Recoiling and Cutting: The finished barbed wire is automatically wound onto a sturdy coil. The system includes an automatic cutting function that severs the wire when the pre-set coil length or weight is achieved, ready for packaging and shipment.
The technical specifications below outline the core capabilities of our standard model, which can be customized to meet specific client requirements.
| Parameter | Specification |
|---|---|
| Control System | Programmable Logic Controller (PLC) with Touchscreen HMI |
| Production Speed | Adjustable, High-Speed Operation |
| Main Wire Diameter Range | Customizable (e.g., 1.5mm - 3.0mm) |
| Barb Wire Diameter | Customizable |
| Barb Spacing | Programmable (e.g., 75mm - 150mm) |
| Finished Coil Weight | Adjustable, typically 25kg or 50kg |
| Power Requirements | 3-Phase Industrial Power, customizable to local standards |
| Machine Dimensions (LxWxH) | Approximate dimensions available upon request |
Advantages for Your Business:
- Enhanced Productivity: The high-speed, automated process dramatically increases output per shift, allowing you to fulfill large orders more efficiently.
- Superior Consistency: PLC control eliminates human error in barb spacing and wire tension, guaranteeing every meter of barbed wire meets the same high standard.
- Reduced Labor Costs: Automation minimizes the need for manual intervention, allowing one operator to oversee multiple machines.
- Operational Flexibility: Easy programming via the touchscreen interface allows for quick switches between different product specifications, making the machine suitable for custom orders.
- Lower Operational Waste: Precise control systems reduce material waste during start-up, changeovers, and running, improving your overall material yield.
- Designed for Market Needs: The machine's configuration considers the common wire gauges, barb types, and coil specifications prevalent in the Iran market and surrounding regions.
Hebei Jinlongyu leverages its strategic location in China's industrial heartland and its logistical advantage with shipments from Tianjin Port to serve a truly global clientele, from South America to Western Europe. Our deep understanding of markets like Iran ensures this barbed wire making machine is not just a piece of equipment, but a tailored solution for reliable, high-volume production. We invite you to partner with us to enhance your manufacturing capabilities. Contact us today to discuss your specific requirements, request a detailed quotation, or arrange a virtual demonstration of this high-performance machine in action.
Frequently Asked Questions (FAQ)
-
Q: Is this machine suitable for the voltage and frequency standards in Iran?
A: Yes, we can configure the machine's electrical system, including motors and the control panel, to match the standard industrial power supply specifications commonly used in Iran. Please provide your local voltage and frequency details during inquiry. -
Q: What is the expected output per hour for a standard 2.0mm barbed wire?
A: Output is variable based on wire gauge, barb spacing, and machine settings. For a typical 2.0mm wire with standard barb spacing, our high-speed models can achieve a production rate that is significantly higher than conventional machines. We can provide estimated output figures based on your exact product specifications. -
Q: How user-friendly is the PLC control system for operators with limited technical experience?
A: The PLC interface is designed with simplicity in mind. It features a graphical touchscreen with intuitive menus, often in multiple languages. We provide comprehensive operational training and detailed manuals to ensure your team can run the machine effectively. -
Q: Can the machine produce different types of barbed wire, such as single strand or double strand?
A: Our standard model is typically configured for traditional single-strand barbed wire. Production of double-strand barbed wire may require a different machine configuration or additional attachments. Please specify your product type so we can recommend the suitable model. -
Q: What kind of after-sales support and warranty do you offer?
A: We provide a standard warranty on the machine. Our support includes detailed installation guides, remote troubleshooting assistance, and a supply of critical spare parts. Technical support is available via online communication channels. -
Q: Are the raw materials (wire rods) for this machine readily available?
A: The machine is designed to work with standard low-carbon steel wire rods, which are widely available globally. We can advise on suitable material specifications based on your local supply chain. -
Q: What is the lead time for delivery to a port in Iran?
A: Lead time depends on the order status and production schedule. Shipments are efficiently handled from Tianjin Port. Once the machine is ready, sea freight transit time to major Iranian ports can be estimated, and we will manage the export documentation. -
Q: Can you provide references from other clients in the Middle East region?
A: As a company with significant exports to the Mid East, including Iran, we have a track record of successful installations. Client references can be discussed during detailed business negotiations under confidentiality agreements.
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