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As a leading manufacturer with over a decade of expertise, Zhejiang Zhong Shark Industrial Technology Co., Ltd. proudly presents its advanced Servo Counting Machine, engineered specifically for the precise and efficient filling of pharmaceutical powders and capsules. Operating from our expansive 30,000-50,000 square meter facility, we leverage our ISO9001-certified quality management system to deliver machinery that meets the stringent demands of global pharmaceutical production. This machine represents our commitment to innovation, combining servo-driven precision with robust design to enhance your filling line's productivity, accuracy, and reliability, ultimately helping you secure a competitive edge in markets from North America to Southeast Asia.
Core Features & Technical Advantages:
Servo-Driven Precision: Utilizes high-performance servo motors for unparalleled control over counting and filling motions. This ensures smooth operation, minimal vibration, and exact positioning, leading to consistent and accurate portioning of powders and capsules.
Versatile Application: Expertly handles a wide range of pharmaceutical products, from fine and coarse powders to various capsule sizes (e.g., 00# to 5#). The system is easily adjustable to accommodate different product specifications.
High-Speed Operation: Engineered for efficiency, the machine delivers impressive filling speeds to meet high-volume production targets without compromising on counting accuracy.
Intelligent Control System: Features a user-friendly PLC-based interface with a touchscreen HMI. Operators can easily set parameters, monitor real-time production data, and access diagnostic functions.
Hygienic & Durable Construction: Critical parts in contact with the product are constructed from high-grade stainless steel (SS304 or SS316 optional), ensuring compliance with GMP standards, easy cleaning, and long-term corrosion resistance.
Advanced Counting Technology: Employs a combination of precise vibratory tray feeding and photoelectric sensors to achieve reliable and high-accuracy counting, minimizing product waste and giveaway.
Technical Specifications:
| Parameter | Specification / Description |
| Counting Accuracy | Typically ≥99.5% (subject to product characteristics) |
| Filling Speed Range | Customizable, commonly from 30 to 150 containers per minute* |
| Power Supply | 220V/380V, 50/60Hz (configurable) |
| Air Pressure Requirement | 0.5~0.7 MPa |
| Machine Dimensions (approx.) | L1500 x W800 x H1600 mm (customizable) |
| Net Weight (approx.) | ~350 kg |
| Control System | PLC & Touch Screen HMI |
| Material Contact Parts | Stainless Steel SS304 (SS316 available upon request) |
*Speed is indicative and depends on product type, container size, and counting mode.
Benefits for Your Operation:
Enhanced Productivity: Automates the counting and filling process, significantly increasing output while reducing labor costs and human error.
Superior Accuracy & Yield: Minimizes overfilling and underfilling, ensuring compliance with strict pharmaceutical regulations and improving product yield.
Operational Flexibility: Quick changeover between different products or batch sizes reduces downtime and supports flexible manufacturing.
Reduced Operational Costs: High reliability and low maintenance design contribute to lower total cost of ownership over the machine's lifecycle.
Improved Traceability: The control system can log production data, supporting quality control and batch traceability requirements.
Backed by the solid foundation of Zhejiang Zhong Shark Industrial Technology—a manufacturer with a strong presence since 2011, a skilled workforce of 101-200 people, and a proven track record of supplying to diverse markets worldwide—this Servo Counting Machine is more than just equipment; it's a partnership in precision engineering. Our ISO9001 certification underpins our commitment to consistent quality, and our strategic location near major ports like Shanghai and Ningbo ensures efficient logistics. By choosing our machine, you are investing in a reliable, high-performance solution designed to streamline your pharmaceutical filling operations, ensure product integrity, and support your business growth. Contact us today to discuss how this machine can be tailored to meet your specific production needs.
Frequently Asked Questions (FAQ)
Q: What types of powders and capsules can this machine handle?
A: The machine is versatile and can handle a broad spectrum, including fine cohesive powders, granular materials, and standard hard gelatin capsules. Specific adaptations can be discussed based on your product's flow characteristics and size.Q: How is the counting accuracy ensured, and what is the typical rate?
A: Accuracy is achieved through a synchronized system of precise vibration feeding and photoelectric sensors. While dependent on product properties, the typical counting accuracy is very high, often exceeding 99.5%.Q: Is the machine compliant with pharmaceutical industry standards like GMP?
A: Yes, the design prioritizes hygiene. The use of stainless steel for product contact parts, smooth surfaces, and cleanability features supports compliance with Good Manufacturing Practice (GMP) guidelines.Q: Can the machine be integrated into our existing production line?
A: Absolutely. The machine is designed with integration in mind. We can provide guidance on interfacing with upstream and downstream equipment such as capsule loaders, cappers, or labeling machines.Q: What is the lead time for delivery after order confirmation?
A: Lead times vary based on order volume and customization requirements. As an established manufacturer with efficient production capabilities, we strive to provide competitive lead times, which will be confirmed upon order placement.Q: Do you offer after-sales support and training?
A: Yes, comprehensive support is part of our offering. This typically includes installation guidance, operator training, technical documentation, and access to spare parts and service.Q: How energy-efficient is this servo-driven machine?
A: Servo motors are known for their energy efficiency as they consume power primarily during motion and can regenerate energy during deceleration. This makes the machine more energy-efficient compared to traditional constant-speed motor systems.Q: Are customization options available for specific container types?
A: Yes, customization is a key strength. We can adapt the feeding mechanisms, chutes, and supports to accommodate various container types such as bottles, vials, or blister packs. Please provide your container specifications for evaluation.
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