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Help CenterAPI 6D Electric Ball Valve Supplied With Factory Mill Test Report and 18-Month Warranty
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Shanghai Zhibang Valve Manufacture Co., Ltd, established in 2016, is a dedicated manufacturer specializing in high-performance industrial valves. With an annual export value ranging between US$1 Million and US$1.5 Million, we have built a solid reputation across global markets including North America, South America, Europe, Asia, Africa, and Oceania. Our core commitment is to deliver valves that combine robust engineering with reliable operation, ensuring safety and efficiency in critical fluid control applications. This API 6D Electric Ball Valve exemplifies our dedication, offering a solution designed for demanding oil, gas, and petrochemical services where adherence to stringent standards and long-term reliability are paramount.
This valve integrates a precision ball valve mechanism with a reliable electric actuator, providing automated on/off or modulating control. Manufactured in compliance with the API 6D specification, it is engineered for high-pressure, high-temperature applications common in pipeline, refinery, and processing industries. The inclusion of a Factory Mill Test Report guarantees that each unit has undergone rigorous testing before shipment, verifying its performance against design parameters. Coupled with an extensive 18-month warranty, this product offers our clients not just a component, but a backed assurance of quality and durability.
Key Features & Technical Advantages:
- API 6D Compliance: Designed and manufactured to meet API Specification 6D for pipeline and piping valves, ensuring suitability for oil, gas, and hydrocarbon service.
- Electric Actuation: Equipped with an electric motor actuator for remote operation, precise control, and integration into automated systems. Options for on/off or modulating control are available.
- Robust Construction: Available in carbon steel or stainless steel body materials, with options for full bore or standard bore designs to match flow requirements.
- Enhanced Sealing: Utilizes PTFE or reinforced PTFE sealing elements, providing excellent leak-tight performance and resistance to a wide range of media.
- Flanged Connections: Standard flanged ends (e.g., ASME B16.5) facilitate secure and standardized installation into piping systems.
- Documentation & Warranty: Each valve is supplied with a comprehensive Factory Mill Test Report, detailing pressure tests, material checks, and dimensional verification. Supported by a 18-month warranty covering the valve and actuator.
Technical Specifications Overview:
| Parameter | Typical Range / Value |
|---|---|
| Size Range (Nominal) | 2" to 48" (Custom sizes available upon request) |
| Pressure Class | ASME Class 150, 300, 600, 900, 1500, 2500 (or equivalent) |
| Body Material | A216 WCB (Carbon Steel), A351 CF8/CF8M (Stainless Steel), other materials customizable |
| Seat/Seal Material | PTFE, Reinforced PTFE, PPL, Metal Seats (optional) |
| Actuator Power Supply | Standard: 110V/220V AC, 24V/110V DC; customizable |
| Control Signal | For modulating types: 4-20mA, 0-10V; On/Off types: 2/3 position control |
| Operating Temperature | -20°C to +200°C (standard), higher temperatures with special materials |
| End Connection | Flanged (RF, RTJ), other ends like welded customizable |
Benefits for Your Operation:
- Standard Compliance: Meets industry-recognized API 6D standards, simplifying approval processes for projects in oil & gas sectors.
- Operational Efficiency: Electric actuation enables remote control, reduces manual labor, and allows for integration with SCADA or PLC systems.
- Reliability & Safety: Robust design and thorough factory testing minimize the risk of failures in critical service, enhancing system safety.
- Long-Term Value: The 18-month warranty provides extended protection, reducing long-term maintenance costs and investment risk.
- Documentation Transparency: The Mill Test Report offers verifiable quality data, supporting maintenance planning and compliance audits.
- Global Logistics Support: With major shipment ports in Shanghai, Guangzhou, Hong Kong, and Beijing, we ensure efficient delivery to your location worldwide.
Shanghai Zhibang operates under an ISO9001 certified quality management system, which underpins our manufacturing consistency and product reliability. Our experience serving diverse markets from North America to Southeast Asia and Africa means we understand the varied requirements of international clients. The combination of our certified processes, the valve's API 6D design, the provided test documentation, and the substantial 18-month warranty creates a compelling package of quality assurance. This valve is not merely a product; it is a reliable partner for your pipeline or process system, designed to perform under pressure and deliver value over its long service life. We invite you to contact us for detailed specifications, pricing, or to discuss custom requirements tailored to your specific application.
Frequently Asked Questions (FAQ):
-
What does "API 6D" mean for this valve?
API 6D is a specification published by the American Petroleum Institute for pipeline and piping valves. It defines requirements for design, materials, testing, and marking for valves used in hydrocarbon service. Compliance indicates the valve is suitable for oil, gas, and petrochemical applications. -
What is included in the Factory Mill Test Report?
The report typically includes results from hydrostatic shell test, hydrostatic seat test (if applicable), material chemical analysis and mechanical test reports, dimensional inspection records, and any other specified tests per API 6D or customer requirements. -
Does the 18-month warranty cover the electric actuator?
Yes, the warranty period covers both the valve body and the supplied electric actuator against manufacturing defects, under normal operating conditions as defined in the warranty terms. -
Can this valve be used for modulating control (throttling)?
Yes, depending on the actuator specification ordered. We offer options for on/off (isolating) control and modulating (proportional) control actuators. Please specify your control requirement when inquiring. -
What are the available size and pressure rating ranges?
Standard sizes range from 2 inches to 48 inches nominal diameter. Pressure classes typically follow ASME standards like Class 150, 300, 600, up to 2500. Specific ranges depend on material and design; we can provide valves for most common industrial ratings. -
Is customization available for materials or connections?
Yes. While we offer standard materials like carbon steel and stainless steel, other alloys (e.g., duplex steel) can be supplied. End connections can also be customized to welded ends or special flange standards upon request. -
How is the electric actuator powered and controlled?
Standard actuators use common power supplies (e.g., 110V/220V AC). Control can be via simple switch for on/off, or analog signal (4-20mA, 0-10V) for modulating valves. Details are specified based on the order. -
What is the typical delivery lead time?
Lead time depends on size, material, and specification complexity. For standard configurations, lead times can be competitive. We provide estimated timelines upon receipt of detailed inquiries.
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