DuPont Zytel 100P PA66 High Flow Virgin Nylon 66 Pellets for Injection
Product Spotlights
As a dedicated supplier of high-performance engineering plastics, Shanghai Wenqin Plastics is proud to offer genuine DuPont Zytel 100P, a premium virgin Nylon 66 (PA66) pellet specifically engineered for superior flow characteristics in injection molding applications. Our commitment to quality, backed by a robust portfolio of management system certifications, ensures that every batch of Zytel 100P we supply meets the exacting standards required for demanding manufacturing processes. This material is an ideal solution for producers seeking to enhance productivity, achieve intricate part designs, and maintain consistent part quality.
Core Product Features & Technical Advantages:
- Exceptional High-Flow Performance: The Zytel 100P grade is formulated to exhibit significantly lower melt viscosity compared to standard PA66. This allows it to fill complex, thin-walled molds effortlessly, reducing injection pressure and cycle times, which directly translates to higher output and energy savings.
- Superior Mechanical Properties: Despite its enhanced flow, it retains the classic strength, stiffness, and good toughness associated with Nylon 66, providing reliable performance in the finished part.
- Excellent Processability & Stability: Offers a wide processing window, good thermal stability, and consistent melt behavior, leading to fewer defects like short shots or weld lines and ensuring stable, repeatable production runs.
- Wide Range of Applications: Its unique properties make it particularly suitable for manufacturing intricate components in industries such as automotive (connectors, sensor housings), electrical & electronics (miniature circuit breakers, coil bobbins), and consumer appliances.
Key Technical Specifications:
| Property | Typical Value | Test Method / Notes |
| Density | 1.14 g/cm³ | ISO 1183 |
| Melting Point | ~260 °C | ISO 11357 |
| Tensile Strength (Yield) | 80 MPa | ISO 527 |
| Flexural Modulus | 3000 MPa | ISO 178 |
| Impact Strength, Notched Izod | 5 kJ/m² | ISO 180 |
| Relative Viscosity | Specified by Grade | Indicative of molecular weight & flow |
Benefits for Your Business:
- Design Freedom: Enables the production of more complex and thinner-walled parts that might be challenging with standard materials.
- Increased Productivity: Faster fill times and the potential for multi-cavity molding increase machine throughput.
- Reduced Rejects: Excellent flow minimizes issues like incomplete filling and weak weld lines, improving overall yield.
- Material Consistency: As a virgin material from DuPont, it offers guaranteed lot-to-lot consistency, crucial for automated, high-volume production.
Frequently Asked Questions (FAQ):
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Q: What is the main difference between Zytel 100P and standard PA66?
A: The primary distinction is its engineered "High Flow" characteristic. It has a modified molecular structure or additives that lower melt viscosity, allowing it to flow more easily during injection molding, which is ideal for intricate molds. -
Q: Can this material be used for extrusion processes?
A: Zytel 100P is specifically optimized for injection molding. For extrusion applications, other PA66 grades with different flow properties are typically recommended. -
Q: Is it necessary to pre-dry the pellets before processing?
A: Yes, like most nylon resins, Zytel 100P is hygroscopic. Proper drying (e.g., 80-90°C for 3-4 hours) is essential to prevent issues like splay, bubbles, or reduced mechanical properties in the final part. -
Q: What are the typical injection molding parameters for this grade?
A: Melt temperature is typically in the range of 280-300°C, with a mold temperature of 70-100°C. Specific settings should be optimized based on part geometry and mold design. -
Q: Does it come with any color or additive?
A: The base material is natural (off-white). It is available in custom colors or with additives like heat stabilizers, UV stabilizers, or lubricants upon request. -
Q: How is the material packaged and what are the minimum order quantities?
A: It is commonly packaged in 25kg paper bags with inner polyethylene lining. MOQ and packaging options can be discussed based on your project volume. -
Q: Can you provide material certification or test reports?
A: Yes, we can provide Certificates of Analysis (CoA) with key property data for each batch, ensuring traceability and quality verification. -
Q: What is the lead time for shipment from your Shanghai location?
A: For standard grades, stock is often available for prompt shipment. Lead times depend on order quantity and destination, with major ports like Shanghai and Ningbo facilitating efficient global logistics to our markets worldwide.
Shanghai Wenqin Plastics operates with a firm commitment to quality and reliability, as evidenced by our adherence to multiple international management system standards. Our strategic location in Shanghai and partnership with major ports enable us to serve a diverse global clientele efficiently. By choosing our DuPont Zytel 100P, you are not just purchasing a material; you are investing in a partnership that provides consistent quality, technical support, and a reliable supply chain to help optimize your injection molding operations and bring your most challenging designs to life. Contact us today to discuss your specific requirements and request samples.
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