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OEM Gear Cutting Service Including Gear Hobbing, Shaping and Grinding
Product Spotlights
Full-service OEM gear manufacturing offering hobbing, shaping, and grinding under one roof. Capable of handling gears up to 2000mm with precision to DIN 5-7 standards. Supported by ISO 9001 and IATF 16949 certified processes, scalable from prototypes to high-volume runs. Provides end-to-end solutions including material sourcing, heat treatment, and global logistics from major Chinese ports.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Service Type:
OEM Gear Cutting, Hobbing, Shaping, Grinding
Material Compatibility:
Steel, Stainless Steel, Cast Iron, Brass, Alloys
Gear Types:
Spur Gears, Helical Gears, Bevel Gears, Worm Gears, Splines
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Service Type
OEM Gear Cutting, Hobbing, Shaping, Grinding
Material Compatibility
Steel, Stainless Steel, Cast Iron, Brass, Alloys
Gear Types
Spur Gears, Helical Gears, Bevel Gears, Worm Gears, Splines
Module Range
From 0.5 to 25 module (or as per drawing)
Diameter Range
Up to 2000mm (customizable)
Quality Standards
ISO 9001, IATF 16949, ISO 14001, OHSAS 18001
Tolerance Level
DIN 5-7, AGMA 10-12, or as per customer specification
Surface Finish
Ra 0.4μm - 1.6μm (grinding), customizable
Heat Treatment
Optional (carburizing, induction hardening, nitriding)
Post-Processing
Shot blasting, blackening, phosphating, plating available
As a leading OEM manufacturer with over a decade of expertise, Henan San Kuang Machinery Technology Co., Ltd. provides comprehensive, high-precision gear cutting solutions tailored to your exact specifications. Established in 2014 and operating from a modern facility spanning 10,000-30,000 square meters, we combine advanced machinery, stringent quality control, and deep engineering knowledge to deliver gears that meet the most demanding performance and durability requirements across global industries.
Our OEM Gear Cutting Service is designed to be your reliable manufacturing partner, offering flexibility, consistency, and technical support from prototype to high-volume production. We understand that gears are the heart of power transmission systems, and our mission is to manufacture components that ensure smooth operation, reduce noise and vibration, and extend the service life of your machinery.
Core Service Capabilities & Technical Specifications:
- Gear Hobbing: Ideal for high-volume production of spur and helical gears. Our CNC hobbing machines ensure excellent profile accuracy and consistent tooth spacing.
- Gear Shaping: Perfect for creating internal gears, cluster gears, and gears close to shoulders. This process offers great versatility for complex geometries.
- Gear Grinding: The ultimate solution for achieving ultra-high precision, superior surface finish, and tight tolerances. Essential for high-speed, high-load applications.
We support a wide range of materials and gear types to suit diverse applications. Below is a summary of our standard capabilities:
| Parameter | Specification Range | Notes |
|---|---|---|
| Max. Gear Diameter | Up to 2000 mm | Custom sizes available |
| Module Range | 0.5 - 25 | Covers fine to coarse pitches |
| Gear Quality Grade | DIN 5-7 / AGMA 10-12 | Higher precision achievable upon request |
| Key Materials | Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Brass | Material sourcing support provided |
| Standard Tolerance | ±0.02mm on critical dimensions | Tighter tolerances are customizable |
Advantages of Partnering with Our Gear Service:
- End-to-End Solution: From blank preparation and cutting to heat treatment, finishing, and inspection, we manage the entire process under one roof, ensuring quality control and faster lead times.
- Engineering Expertise: Our team of experienced engineers can provide design for manufacturability (DFM) feedback, help optimize your gear design for performance and cost, and solve complex technical challenges.
- Stringent Quality Assurance: Every batch undergoes rigorous inspection using CMMs, gear testers, and surface roughness testers. Our adherence to ISO 9001 and IATF 16949 standards guarantees consistent, reliable output.
- Scalable Production: Whether you need 10 prototype pieces or 100,000 production units, our flexible manufacturing setup and skilled workforce can scale to meet your demand without compromising quality.
- Competitive Global Logistics: With major shipment ports like Shanghai, Qingdao, and Tianjin, we ensure efficient and cost-effective delivery to our main markets worldwide, including North America, Europe, and Southeast Asia.
Frequently Asked Questions (FAQ):
-
What information do you need to provide a quote?
Please provide your gear drawing (2D/3D CAD files preferred), material specification, required quantity, heat treatment needs, and any specific standards (e.g., AGMA, DIN) you must meet. The more details, the more accurate our quotation will be. -
What is the typical lead time for gear production?
Lead times vary based on complexity and quantity. For standard gears in moderate volumes, production typically takes 4-6 weeks. Prototypes can be delivered faster, often within 2-3 weeks. We provide a detailed schedule upon order confirmation. -
Can you work with our proprietary material or special alloys?
Absolutely. We are experienced in processing a wide array of materials. If you supply the material, we can process it. We can also source special alloys on your behalf, subject to availability and MOQ requirements. -
Do you offer heat treatment and surface finishing services?
Yes, we offer a full suite of post-machining services as an optional add-on. This includes carburizing, induction hardening, nitriding, shot blasting, phosphating, and various plating options to enhance wear resistance and corrosion protection. -
How do you ensure the accuracy and quality of the gears?
Quality is embedded in our process. We use precision CNC machines, perform in-process checks, and conduct final inspection with advanced metrology equipment like gear rolling testers and coordinate measuring machines (CMM). Inspection reports are available upon request. -
What file formats do you accept for drawings?
We accept all common CAD formats, including STEP, IGES, DWG, DXF, and Parasolid. PDF drawings with complete dimensions and tolerances are also acceptable for initial evaluation. -
Is your facility certified for automotive industry production?
Yes, our manufacturing processes are certified under IATF 16949 (the automotive quality management standard), making us a qualified supplier for automotive and other demanding industries. -
What are your payment terms and minimum order quantity (MOQ)?
Standard payment terms are 30% T/T deposit with balance before shipment. MOQ is flexible and depends on the gear complexity; we welcome both prototype/small-batch and large-volume orders.
Backed by a decade of manufacturing excellence, a dedicated team of 51-100 professionals, and an annual export value demonstrating strong global trust, Henan San Kuang is more than a supplier—we are your strategic partner in precision gear manufacturing. Our integrated service model, from raw material to finished part, saves you time, reduces supply chain complexity, and delivers components that integrate seamlessly into your products. Contact us today to discuss your project. Let our expertise in gear hobbing, shaping, and grinding bring reliability and performance to your power transmission systems.
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1Yr
Year Established
2014
Factory Size
10,000-30,000 square meters
Annual Export Value
US$2.5 Million - US$5 Million
Total Employees
51 - 100 People
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