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Steel Pipe & Tube & High Pressure Boiler Tube,20G、15CrMoG、12Cr1MoVG、P91

Steel Pipe & Tube & High Pressure Boiler Tube,20G、15CrMoG、12Cr1MoVG、P91 photo-1
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Steel Pipe & Tube & High Pressure Boiler Tube,20G、15CrMoG、12Cr1MoVG、P91 photo-3
Steel Pipe & Tube & High Pressure Boiler Tube,20G、15CrMoG、12Cr1MoVG、P91 photo-4
Steel Pipe & Tube & High Pressure Boiler Tube,20G、15CrMoG、12Cr1MoVG、P91 photo-5
Negotiable MOQ: 5 Metric Tons (Price negotiable depending on order volume and customization)
Key Specifications
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Business Type:
Manufacturer
Year Established:
2024
Factory Size:
3,000-5,000 square meters
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao port,Shanghai port,Tianjin port
Delivery Detail:
7 days

1. Executive Standards & Application Scope

  • National Standard: GB/T 5310-2023 Seamless Steel Tubes for High Pressure Boiler

  • International Equivalent Standards: ASTM A335, DIN 17175, JIS G3467

  • Application: Superheaters, reheaters, water wall tubes, economizers, main steam pipes and connecting pipes of high-pressure, super-high-pressure, subcritical, supercritical and ultra-supercritical boilers. Suitable for working conditions with temperature up to 650℃ and pressure up to 35MPa.

2. Material Grades & Main Chemical Compositions

2.1 Quality Carbon Steel

  • 20G: C 0.17-0.24%, Mn 0.35-0.65%. Applied to medium & high-pressure boilers below 450℃, featuring stable performance and cost efficiency.

2.2 Pearlitic Heat-resistant Alloy Steel (Mainstream Grades)

  • 15CrMoG: Cr 0.8-1.1%, Mo 0.4-0.55%. Designed for high-pressure working conditions at ≤540℃ (10-14MPa) with excellent high-temperature creep resistance.

  • 12Cr1MoVG: Cr 0.9-1.2%, Mo 0.25-0.35%, V 0.15-0.3%. Widely used for superheaters and reheaters of super-high-pressure & subcritical boilers within 540-570℃ (17-20MPa).

  • 12Cr2MoWVTiB: Composite alloyed with Cr, Mo, W, V and Ti. High stress rupture strength below 600℃, ideal for subcritical boilers.

2.3 Martensitic Heat-resistant Alloy Steel (High-parameter Units)

  • 10Cr9MoW2VNb (P91): Cr 8.0-9.5%, Mo 0.85-1.05%, micro-alloyed with W, V and Nb. Preferred for main steam pipes of supercritical units at 580-600℃ (24-28MPa).

  • P92: Cr 8.5-9.5%, W 1.5-2.0%. Outstanding creep resistance and corrosion resistance for ultra-supercritical boilers at 600-630℃.

3. Dimension Parameters

  • Outer Diameter: Φ16mm ~ Φ219mm (Common sizes: Φ38, 42, 51, 60, 76, 89, 108, 133, 159, 219mm)

  • Wall Thickness: 2.0mm ~ 40.0mm (Common sizes: 3.5, 4, 5, 6, 8, 10, 12, 14, 16, 20mm)

  • Length: Standard fixed lengths 6m, 9m, 12m; customized lengths available.

  • Dimensional Tolerance: Outer diameter ±1%; Hot rolled tube wall thickness ±10%, Cold drawn tube wall thickness ±8%; Ovality ≤1.2%.

4. Manufacturing Process

  1. Smelting: Electric furnace + Ladle Furnace + Vacuum Degassing (LF+VD). Strict control: S ≤0.015%, P ≤0.025%, Hydrogen ≤2ppm, Oxygen ≤20ppm.

  2. Forming: Hot rolling or cold drawing. Hot rolling for general sizes; cold drawing for high-precision thin-wall tubes.

  3. Heat Treatment (Critical Process)

  • 20G: Normalizing (900-930℃, air cooling)

  • 15CrMoG / 12Cr1MoVG: Normalizing + Tempering (Normalizing: 950-980℃; Tempering: 720-760℃)

  • P91 / P92: Quenching + Tempering (Quenching: 1040-1080℃; Tempering: 750-780℃)

  • Finishing: Straightening, non-destructive testing, cutting, chamfering and anti-rust treatment.

  • 5. Mechanical & High-temperature Properties

    5.1 Room-temperature Mechanical Properties

    Grade Tensile Strength (MPa) Yield Strength (MPa) Elongation (%)
    20G 430-550 ≥265 ≥24
    15CrMoG 440-640 ≥295 ≥22
    12Cr1MoVG 470-640 ≥345 ≥21
    P91 585-760 ≥415 ≥20

    5.2 High-temperature Performance

    • Stress Rupture Strength: 12Cr1MoVG ≥275MPa at 570℃ for 100,000 hours; P91 ≥140MPa at 600℃ for 100,000 hours.

    • Oxidation Resistance: No obvious oxidation and peeling in flue gas and steam environment at 550-600℃.

    • Microstructure Stability: No pearlite spheroidization or carbide aggregation after long-term high-temperature service.

    6. Quality Inspection

    1. Chemical Composition Analysis: Spectroscopic & chemical analysis for each heat batch.

    2. Mechanical Test: Tensile, impact and hardness tests by batch sampling.

    3. Process Performance Test: Flattening, bending and flaring tests.

    4. Mandatory Non-destructive Testing: Ultrasonic Testing (UT) + Eddy Current Testing (ET). Magnetic Particle Testing (MT) applied for high-alloy grades such as P91. Defect detection sensitivity: Φ1.6mm.

    5. Surface Inspection: Free from cracks, folds, scabs, heavy scale, internal rust and foreign matters.

    6. Dimensional Inspection: Full inspection of outer diameter, wall thickness and length.

    7. Product Features & Advantages

    1. Excellent High Temperature & High Pressure Resistance: Adapt to extreme working conditions of 450-650℃ and 10-35MPa, no deformation or rupture during long-term operation.

    2. Superior Creep Resistance: Resist plastic deformation under continuous high temperature. Design service life over 100,000 hours.

    3. Stable Metallographic Structure: Uniform grain after heat treatment, good thermal fatigue resistance and steam corrosion resistance.

    4. High Safety Performance: Strict whole-process quality control and full-range NDT, complying with Class A safety standards for power boilers.

    8. Packaging, Marking & Delivery

    • Packaging: Bundled (each bundle ≤ 2 tons), pipe ends sealed for moisture-proof and anti-rust.

    • Marking: Permanent marking on each tube, including standard number, material grade, dimension, heat number, manufacturer and production date.

    • Mill Certificate: Provided together with goods, covering chemical composition, mechanical properties, NDT reports and heat treatment records for full traceability.

    9. Application Fields

    • Power Industry: Thermal power plant boilers (600MW, 1000MW units) of high-pressure to ultra-supercritical types.

    • Industrial Boilers: High-pressure steam boilers for chemical, petroleum, papermaking and metallurgical industries.

    • Other Applications: High temperature & high pressure heat exchangers, pressure vessels and steam pipeline systems.


    Product Tags: Alloy High Pressure Boiler Tube , Seamless High Pressure Boiler Tube , High Pressure Boiler Tube

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    Gold Verified Supplier
    1Yr
    Verified Business License
    Business Type
    Manufacturer
    Year Established
    2024
    Factory Size
    3,000-5,000 square meters
    Total Employees
    11 - 50 People