AC Traction Motor Test Bench for Testing the Performance of Lift Traction Motors
Ⅰ. Product Overview
As the core power component of a lift, the performance, braking efficiency, load capacity and smoothness of a traction machine directly impact passenger comfort and overall operational safety. Issues such as unstable speed, insufficient torque, brake failure, excessive temperature rise, and abnormal noise or vibration beyond permissible limits can easily lead to operational faults, lift stoppages and people becoming trapped, posing significant safety risks. Consequently, testing the traction machine is a critical stage in the production and inspection of complete lift systems.
The comprehensive traction machine test bench manufactured by Hangzhou Changniu Technology Co., Ltd. is an integrated performance testing system specifically designed for various types of permanent magnet synchronous traction machines, asynchronous traction machines, domestic lift traction machines, and main traction machines for passenger and goods lifts. The equipment integrates multiple testing functions, including load simulation, dynamic performance, braking performance, temperature rise, noise, and endurance testing. It can fully simulate actual operating conditions such as no-load, half-load, full-load, and overload scenarios, comprehensively verifying all factory specifications of the traction machine and identifying potential product defects in advance. It serves as specialised testing equipment for traction machine production and factory acceptance testing, new product R&D and debugging, type testing, and quality verification.
II. Core Test Items
Speed and Torque Testing: Precisely measures the operating speed and output torque of the traction machine under different loads to verify that power output complies with standards
Load Performance Testing: Simulates no-load, rated load and overload conditions to test the overall operational stability and load-bearing capacity of the machine
Braking Performance Testing: Measures braking torque, brake response speed, braking smoothness and parking brake effectiveness.
Temperature Rise and Endurance Testing: Monitors changes in unit temperature during prolonged continuous operation to assess the unit’s heat dissipation and long-term operational reliability.
Noise and Vibration Testing: Measures actual operating noise levels and vibration amplitude to ensure a comfortable ride for passengers.
Electrical Parameter Testing: Tests electrical indicators such as operating voltage, operating current, input and output power, and operating efficiency
Start-Stop Condition Testing: Tests frequent start-stop cycles and forward-reverse switching to verify the smoothness of start-stop operations and response performance
Automatic Data Evaluation: The system automatically compares data against standard parameters to determine compliance, automatically stores data, and supports report export and archiving
III. Core Product Advantages
① Full-condition simulation, closely matching real-world lift operating environments. Accurately replicates actual usage scenarios such as lift ascending and descending, start-stop and speed changes, and full-load conditions; test data aligns with actual on-site operating conditions, ensuring reliable and authentic results.
② High testing accuracy with stable and repeatable data. Utilises high-precision sensor acquisition modules for rapid signal response and minimal error; consistent results across multiple tests meet the industry’s stringent testing and certification requirements.
③ High functional integration, with a single unit performing a full suite of tests. It integrates multiple testing functions—including power, braking, temperature rise, noise and durability—eliminating the need for separate equipment. This saves floor space and reduces equipment procurement costs, whilst significantly improving testing efficiency.
④ Intelligent automated operation with simple, user-friendly controls. Equipped with a dedicated intelligent measurement and control system and pre-installed industry-standard test programmes, the system supports one-click initiation of automatic testing. The process is straightforward and intuitive, allowing ordinary staff to operate the equipment independently after minimal training.
⑤ Systematic data management to meet quality control requirements. All test data is recorded and saved in real time, supporting categorised queries, data comparisons and curve generation. Various standard test reports can be exported to meet the needs of corporate quality inspection systems, customer factory audits and industry-mandated testing requirements.
⑥ Robust and durable construction, suitable for intensive workshop use. The equipment features a heavy-duty, stable frame design with high vibration resistance during operation. It is equipped with multiple safety protection devices against overload, overcurrent and overspeed, ensuring safe and reliable operation. It is capable of handling prolonged, uninterrupted batch testing and is easy to maintain.
IV. Scope of Application
All types of passenger lifts, goods lifts, and villa home lifts; comprehensive factory performance testing of gearless and geared traction motors; specialised performance testing of lift traction motor braking systems; new product R&D debugging, structural optimisation and performance benchmarking for traction motor manufacturers; incoming quality inspection of traction motors for lift manufacturers; and product spot checks and third-party type certification testing for lift component manufacturers
V. After-Sales Support
Hangzhou Changniu Technology Co., Ltd. has specialised in the R&D and manufacturing of testing equipment for lift power components for many years. We are well-versed in the various testing standards of the traction motor industry and can customise non-standard test bench solutions to meet clients’ specific traction motor specifications and testing requirements. The company provides free on-site solution planning and hands-on training for operators. Our equipment comes with a standard warranty, and we offer long-term software upgrades, hardware maintenance and remote technical support to ensure the equipment is reliably deployed for production use.
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