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Help CenterGear Hobbing Services for Automotive Transmission Components With 5-Axis Machining
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Henan San Kuang Machinery Technology Co., Ltd., established in 2014, specializes in precision gear hobbing solutions for automotive transmission systems. Our 10,000-30,000 sqm facility integrates advanced 5-axis machining technology to deliver components that meet rigorous automotive industry standards. With over a decade of manufacturing expertise and US$2.5-5 million annual export volume, we ensure dimensional accuracy and functional reliability for global transmission manufacturers.
Our gear hobbing services feature:
Multi-axis simultaneous machining for complex gear geometries
Automated in-process quality verification systems
Dedicated production cells for high-volume orders
Integrated heat treatment and finishing options
Technical Specifications:
| Parameter | Capability |
|---|---|
| Module Range | 1.0 - 10 mm |
| Gear Diameter | φ50 - φ500 mm |
| Tooth Direction | Straight/Helical/Herringbone |
| Surface Roughness | Ra 0.8 μm (after polishing) |
Key Advantages:
Reduced setup time through automated tool changers
±0.005mm positional accuracy for meshing surfaces
Chip control technology for superior tooth profile integrity
Dedicated prototype line for NPI development
Operating from Luoyang, China, we serve global markets including North America (28% of exports), Europe (31%), and Asia-Pacific (22%). Our ISO 16949-certified processes guarantee traceability from raw material to finished gear. Port capabilities at Shanghai, Qingdao, and Tianjin ensure efficient logistics with 30-day standard delivery for container shipments.
FAQ:
Q: What is your lead time for prototype development?
A: 15-20 working days for first article samples including testing reports.
Q: Do you provide secondary operations?
A: Yes, we offer integrated services including heat treatment, grinding, and coating.
Q: What file formats do you accept for design?
A: We support STEP, IGES, DXF, and native CAD formats.
Q: How do you ensure batch consistency?
A: Statistical process control with automated SPC data collection.
Q: Can you manufacture hardened gears?
A: We process materials up to 45 HRC through our carbide tooling systems.
Q: What is your minimum order quantity?
A: Prototype MOQ: 5 pieces, Production MOQ: 300 pieces.
Send Inquiry to This Supplier
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