Custom CNC Gear Hobbing Service for Mining and Construction Machinery Gears
Product Spotlights
Henan San Kuang Machinery Technology Co., Ltd., established in 2014 with over a decade of precision engineering expertise, offers specialized custom CNC gear hobbing services for demanding mining and construction machinery applications. Our 10,000-30,000 sqm facility in Luoyang, China, combines advanced technology with stringent quality control to deliver gears that withstand extreme operational environments. With US$2.5-5 million annual export experience across six continents, we understand the critical importance of reliability in heavy-duty equipment components.
Our CNC gear hobbing service delivers:
- Precision engineering for helical, spur, and double helical gears
- Material flexibility including 42CrMo, 20CrMnTi, and custom alloys
- Advanced tooth profile optimization for reduced wear
- Dedicated R&D team for application-specific solutions
Technical Specifications:
| Parameter | Capability |
|---|---|
| Max Gear Diameter | 800 mm |
| Max Face Width | 600 mm |
| Helix Angle Range | ±45° |
| Surface Roughness | Ra 0.8-3.2 μm |
Key operational advantages:
- 30% longer service life through optimized heat treatment
- Vibration reduction via precision profile grinding
- Custom tooth modifications for shock load resistance
- Integrated testing with gear analyzers and CMM
Backed by ISO 9001, ISO 14000, and OHSAS 18001 certifications, our gear manufacturing processes ensure traceability and consistency. With shipments from Shanghai, Qingdao, and Tianjin ports reaching North America, Europe, and beyond, we've supported over 200 mining and construction equipment manufacturers worldwide. Our 51-100 strong technical team provides comprehensive support from design consultation to post-production analysis.
Frequently Asked Questions:
-
Q: What is your minimum order quantity?
A: Standard MOQ is 50 pieces, but we accommodate smaller prototype orders. -
Q: Can you process hardened materials?
A: Yes, we handle pre-hardened steels up to 42 HRC with specialized tooling. -
Q: Do you provide material certification?
A: Material test reports are available upon request. -
Q: What file formats do you accept for custom designs?
A: We work with DWG, DXF, STEP, IGES, and PDF formats. -
Q: How do you ensure gear accuracy?
A: Through in-process checks and final inspection with gear testers. -
Q: Can you replicate existing worn gears?
A: Yes, we offer reverse engineering services.
Trust our decade-long expertise and global delivery capabilities to enhance your machinery's performance. Contact our engineers today for a customized quotation and technical consultation.
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