Precision Annular Gear 20CrMnTi Alloy Steel
Product Spotlights
Manufactured by Henan San Kuang Machinery Technology Co., Ltd. since 2014, our Precision Annular Gear delivers exceptional power transmission efficiency for heavy-duty industrial applications. With over a decade of engineering expertise and a 10,000-30,000 sqm manufacturing facility, we guarantee gears that outperform in extreme operational environments. This 20CrMnTi alloy steel gear solution combines metallurgical precision with robust design to minimize downtime in your critical machinery systems.
The annular gear features advanced engineering characteristics:
- Ultra-Precise Tooth Profile: CNC grinding ensures profile accuracy within 0.005mm tolerance
- Optimized Load Distribution: Helical tooth design reduces stress concentration by up to 40%
- Enhanced Surface Integrity: Post-quenching tempering eliminates micro-cracking risks
Technical specifications include:
| Parameter | Standard Value | Optional Range |
|---|---|---|
| Module (mm) | 4 | 1.5-10 |
| Surface Hardness (HRC) | 60 | 58-62 |
| Noise Level (dB) | <68 | Custom optimization |
Operational advantages for your business:
- Extended Service Life: 20,000+ operating hours under normal conditions
- Reduced Maintenance Costs: 30% lower lubrication requirements versus standard gears
- Vibration Control: Dynamic balancing to G6.3 grade minimizes resonance
Backed by our $2.5-5 million annual export experience to 14 global markets including North America and Western Europe, each gear undergoes triple quality verification. Our ISO 9001, TS 16949, and ISO 14000 certified production ensures consistent performance across batches. Ports of Shanghai, Qingdao, and Tianjin enable efficient logistics to your facility.
Frequently encountered questions:
Q: What makes 20CrMnTi superior for annular gears?
A: This chromium-manganese-titanium alloy maintains toughness at high hardness levels (HRC 60 core / HRC 35 surface), preventing tooth spalling under impact loads.
Q: Can you accommodate non-standard pressure angles?
A: Yes, we regularly produce gears with 14.5°, 25°, and custom pressure angles for specialized applications.
Q: What packaging prevents corrosion during海运?
A: We use VCI anti-corrosion paper + desiccant + wooden crates for overseas shipments, certified for 12-month protection.
Q: Do you provide gear performance test reports?
A: Full traceability documentation including hardness mapping, metallurgical analysis, and noise/vibration test data accompanies each order.
Q: What's the lead time for 500-unit orders?
A: Standard configurations ship in 25-30 days; expedited 15-day production available.
Q: How does the carburizing depth affect performance?
A: Our standard 0.8-1.2mm case depth optimizes tooth surface durability while maintaining fracture-resistant cores.
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