Custom Toothed Ring Gear Module 4-10
Product Spotlights
As a specialized manufacturer with over a decade of experience in precision gear engineering, Henan San Kuang Machinery Technology leverages our 10,000-30,000 sqm production facility to deliver custom toothed ring gears that meet exacting industrial requirements. Our Module 4-10 ring gears are engineered for applications demanding exceptional torque transmission efficiency and minimal backlash, serving sectors from automotive to heavy machinery across five continents.
Core Technical Advantages:
- Module-Specific Tolerance Control (±0.005mm for critical dimensions)
- Material Versatility: 20CrMnTi, 42CrMo, or custom alloy selection
- Multi-Stage Quality Validation including CMM and gear tester verification
- Surface Durability Options: Carburizing, Nitriding, or Zinc-Nickel plating
| Module | Tooth Range | Hubbing Tolerance | Torque Capacity |
|---|---|---|---|
| 4 | 80-160T | DIN 7 | ≤850 N·m |
| 6 | 60-120T | DIN 6 | ≤1,900 N·m |
| 8 | 50-100T | AGMA 9 | ≤3,500 N·m |
| 10 | 40-80T | AGMA 8 | ≤5,800 N·m |
Operational Benefits:
- Up to 98.5% transmission efficiency through optimized tooth profiling
- Backlash control to ≤0.08° for precision positioning systems
- Vibration reduction through dynamic balancing (G2.5 grade achievable)
- Interchangeability with OEM components via reverse engineering services
With US$2.5-5M annual export volume shipped through Shanghai/Lianyungang ports, we serve global clients in 15+ markets including North American automotive tier suppliers and European industrial equipment manufacturers. Our TS 16969 certified manufacturing processes ensure traceability from raw material to finished gear.
FAQ Section:
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Q: What is the minimum order quantity for custom modules?
A: MOQ starts at 50 pieces for standard materials, with prototype services available.
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Q: Can you produce non-standard tooth profiles?
A: Our CNC gear hobbing machines accommodate modified involute, cycloidal, and custom profiles.
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Q: What surface hardness can be achieved?
A: Through carburizing, we achieve 58-62 HRC with case depth 0.8-1.2mm.
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Q: Do you provide dimensional inspection reports?
A: Full QC documentation including CMM reports and material certificates are standard.
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Q: What is the typical lead time?
A: 25-35 days for standard orders, expedited 15-day service available.
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Q: Can you match existing gear specifications?
A: Reverse engineering services include worn gear scanning and specification recreation.
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