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Help CenterEnameled Aluminum Wire 1.00-3.00mm for Motor Winding and Electrical Applications
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As an ISO-certified manufacturer since 1970, Shandong Huilong Electrical Material Co., Ltd. specializes in premium enameled aluminum wire engineered for demanding electrical applications. Our 1.00-3.00mm diameter range combines aluminum's lightweight advantages with superior insulation integrity, delivering 30% weight reduction versus copper alternatives without compromising electrical performance. With over 50 years' expertise serving global markets including North America and Europe, we maintain stringent quality control across our 20,000m² production facility.
Key technical specifications:
- Optimized for high-speed winding machines with uniform coating thickness
- Dielectric strength exceeding 8kV for enhanced safety
- Thermal shock resistance from -40°C to 180°C operational range
- Low dissolved gas formation during operation
| Diameter (mm) | Insulation Thickness | Max Resistance (Ω/km) | Breakdown Voltage |
|---|---|---|---|
| 1.00 | 0.035±0.005mm | 35.7 | 5.5kV |
| 2.00 | 0.045±0.005mm | 8.92 | 7.2kV |
| 3.00 | 0.055±0.005mm | 3.97 | 8.8kV |
The triple-layered enamel coating provides exceptional abrasion resistance during winding operations while maintaining flexibility for complex coil formations. Applications include:
- AC/DC motor armatures and stators
- Transformers and inductors
- Solenoids and electromagnets
- Automotive alternator components
Backed by ISO9001 and ISO14000 certifications and exported to 15+ global markets from our Qingdao and Shanghai ports, our enameled wire undergoes rigorous testing including:
- Continuity checks at 2.5x operating voltage
- Adhesion testing per ASTM D2519
- Thermal endurance verification
With an annual export value exceeding $100M and serving industries from aerospace to appliance manufacturing, we guarantee batch-to-batch consistency through automated production lines monitored by our 85+ technical staff. Custom diameters and packaging configurations are available upon request to meet your specific winding requirements.
Frequently Asked Questions:
Q: What temperature class does this wire meet?
A: Our standard product meets Class 155 (F) thermal rating, suitable for continuous operation at 155°C.
Q: Can I use this for inverter-fed motors?
A: Yes, the insulation system provides excellent resistance to partial discharge phenomena common in VFD applications.
Q: What packaging options are available?
A: Standard delivery includes plastic-spooled coils from 5kg to 50kg. Wooden reels available for orders above 200kg.
Q: How does aluminum compare to copper in motor efficiency?
A: While conductivity is approximately 61% IACS versus copper's 100%, proper gauge selection maintains performance with significant weight/cost savings.
Q: Are sample orders available?
A: Yes, we provide 100m samples of any standard diameter for evaluation with order commitment.
Q: What lead times can I expect?
A: Standard diameters ship in 7-10 days; custom specifications require 3-4 weeks for production.
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