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Help Center1.00-3.00mm Enameled Aluminum Magnet Wire for Motor Applications
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As an ISO-certified manufacturer since 1970, Shandong Huilong Electrical Material Co., Ltd. delivers precision-engineered enameled aluminum magnet wire specifically designed for demanding motor applications. Our 10,000-30,000 sqm facility combines five decades of expertise with rigorous quality control, producing wires that enhance energy efficiency while reducing overall system weight. With annual exports exceeding $100 million to global markets including North America, Europe, and Asia, we provide reliable solutions trusted by motor manufacturers worldwide for consistent electrical performance and durability.
Technical Specifications & Advantages:
- Superior Conductivity: Aluminum core offers 60% weight reduction versus copper while maintaining optimal current-carrying capacity
- Advanced Insulation: Multi-layer enamel coating ensures excellent dielectric strength (typically >5kV/mm) and chemical resistance
- Thermal Stability: Withstands temperatures up to 220°C, preventing insulation breakdown in high-load motors
- Precision Tolerances: Diameter consistency within ±0.01mm minimizes winding irregularities
| Parameter | Value Range | Test Standard |
|---|---|---|
| Conductor Resistance | 0.027-0.045 Ω/mm² | IEC 60317 |
| Breakdown Voltage | Min. 3.5 kV | ASTM D1676 |
| Elongation at Break | ≥15% | ISO 6892 |
This wire delivers tangible benefits including 15-20% lighter motor assemblies and up to 30% cost savings compared to copper equivalents. The uniform enamel surface reduces friction during high-speed winding operations, while its thermal endurance extends motor lifespan by preventing insulation degradation in continuous-duty applications.
FAQ Section:
-
Q: What temperature classes are available?
A: We offer standard Class 155°C, 180°C, and 200°C variants, with custom 220°C grades optional. -
Q: Can this wire replace copper in existing designs?
A: Yes, with proper cross-section adjustment (typically 1.6x copper area) while maintaining electrical performance. -
Q: What packaging options do you provide?
A: Standard spools (5-50kg) or custom coils, all with moisture-resistant wrapping. -
Q: Are sample orders available?
A: Yes, we provide samples for technical validation within 7 working days. -
Q: How does aluminum affect motor efficiency?
A: Properly sized aluminum windings maintain equivalent efficiency with significant weight/cost benefits. -
Q: What certifications apply to this product?
A: Manufactured under ISO 9001, IATF 16949, and ISO 14000 certified systems.
Backed by IATF 16949 certification for automotive-grade quality and serving 15+ global regions including North America and Western Europe, our enameled wires undergo 12-point inspection before shipment from Qingdao or Shanghai ports. With 51-100 dedicated technical staff ensuring batch-to-batch consistency since 1970, we enable motor manufacturers to achieve lighter, more economical designs without compromising reliability. Contact our engineering team today for custom diameter solutions or volume pricing.
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