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Shandong Gongda Intelligent Equipment Co., Ltd., an ISO9001-certified manufacturer based in Dezhou, China, proudly presents our Automatic Large Scale Brewing System. Engineered for commercial breweries seeking efficiency and consistency, this integrated solution combines high-volume production capabilities with advanced CIP (Clean-in-Place) technology, significantly reducing labor costs and sanitation downtime while ensuring batch-to-batch quality.
Core System Advantages:
- End-to-End Automation: From mashing and lautering to boiling and whirlpooling, programmable logic controllers (PLCs) manage all critical parameters (temperature, timing, flow rates) via intuitive touchscreen interfaces.
- Integrated CIP System: Self-cleaning circuits with spray balls and turbulent flow design eliminate manual tank entry, reducing contamination risks and sanitation time by up to 70%.
- Scalable Design: Modular configurations support capacities from 1000L to 5000L per batch, with expandable fermentation tanks.
- Energy Optimization: Heat recovery systems capture thermal energy from wort cooling for preheating incoming water, cutting energy consumption.
- Hygienic Construction: All product-contact surfaces utilize 304/316L stainless steel with sanitary fittings and automatic welds (ASME BPE standards).
Technical Specifications Overview:
| Component | Specification |
|---|---|
| Mash Tun | Steam jacket, automatic raking system |
| Boil Kettle | Internal calandria, whirlpool function |
| Control System | Siemens PLC with recipe storage (50+ recipes) |
| CIP Efficiency | 4-tank cleaning cycle in <45 minutes |
| Utility Requirements | Steam: 0.3-0.5MPa; Water: 3m³/h @ 4bar |
Operational Benefits for Breweries: The system’s automated sequencing reduces operator intervention, minimizing human error. CIP integration ensures consistent sanitation compliance critical for craft breweries scaling operations or contract manufacturers adhering to international food safety protocols. Data logging capabilities provide batch traceability for quality audits.
Global Reliability & Support: With equipment exported via Qingdao port to major markets including North America, Europe, and Southeast Asia, our systems meet diverse regional compliance needs. As an ISO9001-certified manufacturer with a presence across 15+ global markets, we provide comprehensive technical documentation, remote troubleshooting, and optional on-site commissioning. Partner with us to enhance your production scalability while maintaining craft quality – contact our engineering team for a customized quotation.
FAQ:
-
Q: Can the system handle high-gravity brews?
A: Yes, vessels are designed for specific gravities up to 25°P with reinforced agitators. -
Q: What’s the lead time for a 3000L system?
A: Standard configurations ship within 60-75 days ex-works, subject to customization. -
Q: Is training provided for the PLC interface?
A: Yes, we include 3-day virtual operator training and detailed manuals. -
Q: Can I integrate existing fermentation tanks?
A: Absolutely – our control system supports third-party tank integration via Modbus. -
Q: How often do CIP circuits require maintenance?
A: Spray balls and pumps need inspection every 6 months; seals annually. -
Q: Do you offer glycol chilling packages?
A: Yes, integrated glycol systems are available upon request. -
Q: What voltage standards are supported?
A: Configurable for 220V/380V/460V 3-phase, 50/60Hz.
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