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Help CenterHigh Efficiency Skin Effect Heating Wire System With Remote Wireless Control -Iecex and EAC Certified
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Product Description
Specification
No. |
Item |
Silane Crosslinking |
FEP Fluoroplastics |
PFA High Temp.Temp. Fluoroplastics |
Steel Armored SkinCable |
1 |
Cable Type |
JFHCL1-J2 |
JFHCL1-J3 |
JFHCL1-J4 |
JFHCL1-J5 |
2 |
Nominal Cross Section (mm²) |
5-90 |
5-90 |
5-90 |
5-30 |
3 |
Insulation Jacket |
2-5 |
2-5 |
2-5 |
1 |
4 |
Power Supply Voltage |
220-35000 |
220-35000 |
220-35000 |
220-35000 |
5 |
Working Voltage |
0.5-15 |
0.5-15 |
0.5-15 |
0.5-6 |
6 |
Working Frequency |
50-4000 |
50-4000 |
50-4000 |
50-4000 |
7 |
20℃ Insulation |
2500 |
2500 |
2500 |
2500 |
8 |
Puncture Test |
15 |
15 |
15 |
15 |
9 |
Working Temp. |
-40-110 |
-40-180 |
-40-230 |
0-500 |
10 |
Overall Breaking Force |
20000 |
20000 |
20000 |
50000 |
11 |
Min. Bending Radius mm |
260 |
260 |
260 |
260 |
12 |
Heating Power |
3-270 |
3-270 |
3-270 |
3-90 |
Principle
The principle of SETS is based on the "skin effect" and "proximity effect" of alternating current. Since steel pipes have extremely strong magnetic permeability, significant skin effects will occur even under power frequency voltage. The so-called skin effect is a phenomenon that occurs when an alternating current passes through a carbon steel conductor and the current gradually approaches the surface of the conductor, while the proximity effect is an electromagnetic phenomenon between a pair of electrical bodies carrying opposite equal currents. In the heating tube When a current passes between the cable and the heat pipe, the current on the heating pipe gradually flows to the inner wall of the heating pipe, and it is the Joule heat generated by this thin inner wall that meets the need for heat tracing. The Joule heat generated by the skin effect electric heating system mainly comes from three parts:
Strong adaptability
1). When the skin cable is energized, the heat emitted from the carbon steel pipe is the main heat source of the skin electric heating system.
2). The heat generated by the cables inside the carbon steel pipe.
3). Hysteresis loss in the carbon steel pipe generates some heat.
It is suitable for heat tracing and heating of all long, medium and short distance metal infusion pipelines. It is suitable for different laying methods of pipelines and in any place; such as: direct underground burial, underwater, and overhead ground; suitable for outdoor or mines, factories, flammable Explosive places.
Contrast with other heat tracing system | ||||
No. |
Characteristics |
Skin-effect Heat Tracing |
Electric Heat Tracing |
Steam Heat Tracing |
1 |
Heating Trace Distance |
Long |
Short |
Short (Low Terminal Temperature) |
2 |
Power Supply Point |
Few |
More |
No need |
3 |
Heating Tracing Power |
Big |
Small |
Small |
4 |
Heat Tracing Effect |
good |
good |
common |
5 |
Heat Tracing Pipe Laying |
Weld or Bundle |
Bundle |
Bundle |
6 |
Automatic Control |
Convenient |
Convenient |
Cannot realize |
7 |
Repair |
Convenient |
Convenient |
Difficult |
8 |
Local Heating |
Common |
Good |
Good |
9 |
Safety&Reliability |
Good |
Good |
Good |
10 |
Construction Cost |
Higher |
Higher |
Lower |
11 |
Running Cost |
Low |
Low |
High |
12 |
Repair Cost |
Low |
Low |
Low |
13 |
Manage |
Convenient |
Convenient |
Not Convenient |
14 |
Service Lift |
20-30 Year |
5-15 Year |
2-3 Year |
15 |
Underground Pipeline |
Suitable |
Suitable |
Not Suitable |
Installation and Construction |
Packing & Delivery
Standard Export Pack:
1. Solar Plywooden Drum
2. Plastic package
3. Polywooden drum
4. Soft package
5. Steel drum
6. Wooden drum
Delivery Mode:
Shipping and Air Transportation
Company Profile
Shandong Huaning Electric Heating Technology Co., Ltd.
Located in Jinan, Shandong Huaning is a high-tech enterprise offering R&D, design, sales, system integration, and maintenance services for electric heating solutions. With qualifications in electromechanical installation and thermal engineering, we lead in providing complete solutions for industrial, commercial, and civil markets.
Until now, we have got EAC, IECEX, CE, ATEX, CSA certification for our products. These certificaitons can make you use our products with confidence.
FAQ
Q: What is the typical operational lifespan of an ESP cable, and what factors most affect it?
A: Lifespan is 3-5 years, influenced by downhole conditions (temperature, H2S, installation) and electrical stress. Proper sizing and operation are crucial.
Q: What are the temperature and pressure ratings for your cable models, and how are they tested?
A: Ratings vary by model. Standard operates up to 205°C (400°F) and 5000 psi. Validated per API 11S5 or equivalent.
Q: What are the critical do's and don'ts during cable installation and handling to prevent damage?
A: Use proper handling and follow bend radius rules. Avoid dragging, crushing, or sharp bends. Follow manufacturer's guide.
Q: What international standards and certifications (e.g., API, ATEX) do your cables comply with?
A: Complies with API 11S5, ATEX/IECEx, RoHS. Specific certifications (UL, CSA) as per customer and regional needs.
Q:What is the standard lead time for orders, and do you offer expedited support for urgent field failures?
A: Standard lead time is 4-6 weeks. We offer expedited production and maintain regional stock for critical failure situations to support urgent field operations.
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