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As a trusted manufacturer since 1970, Shandong Huilong Electrical Material Co., Ltd. brings over five decades of expertise to producing premium enameled aluminum wire rolls specifically designed for transformer core winding applications. With a sprawling factory of 10,000-30,000 square meters and a dedicated team of 51-100 professionals, we deliver high-performance wire that ensures efficient energy transfer, reduced losses, and enhanced durability in electrical transformers. Our commitment to quality, backed by rigorous standards, makes this product an ideal choice for industries seeking reliable and cost-effective winding solutions.
The enameled aluminum wire roll excels in transformer applications due to its lightweight aluminum core and robust enamel insulation, which minimizes electrical resistance and prevents short circuits. Key advantages include superior thermal stability, ease of handling during winding processes, and compatibility with various transformer designs. This translates to tangible benefits for customers, such as lower operational costs, extended equipment lifespan, and improved overall system efficiency. For instance, aluminum's cost-effectiveness compared to copper reduces material expenses without compromising performance.
To provide a clear overview, here are some typical technical specifications. Note that dimensions and other parameters can be customized upon request to suit specific project needs:
| Parameter | Standard Range | Description |
|---|---|---|
| Wire Diameter | 0.5 mm to 5.0 mm | Adjustable based on application requirements |
| Insulation Thickness | 0.02 mm to 0.1 mm | Enamel coating for high dielectric strength |
| Temperature Rating | Up to 155°C | Suitable for Class F insulation standards |
| Tensile Strength | 150-200 MPa | Ensures durability during winding and operation |
| Elongation | 15-25% | Provides flexibility for complex coil designs |
Additional features include excellent adhesion properties that prevent enamel chipping during installation, and resistance to chemicals and moisture, which enhances reliability in harsh environments. Customers benefit from reduced maintenance needs and faster assembly times, leading to quicker project turnarounds and higher productivity. For custom applications, we offer tailored solutions such as specific wire gauges or insulation types to match unique transformer specifications.
Supported by an impressive annual export value exceeding $100 million and multiple certifications including ISO9001, ISO14000, and OHSAS18001, our enameled aluminum wire rolls meet stringent global quality benchmarks. With ports of shipment in Qingdao, Shanghai, Ningbo, and Tianjin, we facilitate efficient logistics to key markets like North America, Europe, and Asia. Reach out today to discuss your requirements and leverage our decades of manufacturing excellence for superior transformer performance.
Frequently Asked Questions (FAQ):
- What is the primary use of enameled aluminum wire? It is mainly for winding coils in transformer cores, providing electrical insulation and efficient conductivity in power distribution systems.
- How does aluminum compare to copper for this application? Aluminum offers a lighter weight and lower cost while maintaining good electrical properties, making it a cost-effective alternative for many transformer designs.
- Are size options flexible for custom orders? Yes, diameters and lengths are customizable; contact us with your specifications for tailored solutions.
- What certifications does this product hold? Our wire complies with standards like ISO9001 and ISO14000, ensuring quality and environmental management in production.
- What is the typical delivery time for orders? Lead times vary but average 2-4 weeks, depending on order volume and customization requirements.
- Can the wire handle high-temperature environments? Absolutely, with a temperature rating up to 155°C, it performs reliably in demanding conditions without degradation.
- Is there a minimum order quantity (MOQ)? MOQ is negotiable; please inquire for details based on your project scale.
- How is the wire packaged for shipping? It comes in secure rolls with protective wrapping to prevent damage during transit, ensuring it arrives in optimal condition.
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