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Help CenterASME BPE Compliant Sanitary Double Ferrule Fittings for Biopharmaceutical Fluid Transfer
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Shanghai Quanbao Electronic Materials Technology Co., Ltd., a trusted manufacturer based in Shanghai, China, specializes in high-precision fluid handling solutions for critical industries. Our ASME BPE Compliant Sanitary Double Ferrule Fittings represent cutting-edge engineering designed specifically for biopharmaceutical applications where purity and reliability are non-negotiable. These fittings ensure leak-free connections while maintaining the strictest hygienic standards throughout your fluid transfer systems.
Core Advantages:
- Zero Contamination Risk: Precision-machined 316L stainless steel construction prevents particulate shedding and microbial entrapment.
- Seamless Integration: Double ferrule design creates permanent cold welds without heat-affected zones.
- Reduced Maintenance: Single-piece nut assembly eliminates frequent re-tightening common in threaded systems.
- Validation Ready: Full material traceability and documentation support compliance protocols.
Technical Specifications:
| Parameter | Specification |
| Material | 316L Stainless Steel (Low Carbon) |
| Surface Roughness | Ra ≤ 0.8 μm (32 μin) internal/external |
| Pressure Rating | 150 psi @ 100°F (69 bar @ 38°C) |
| Temperature Range | -20°F to 400°F (-29°C to 204°C) |
| Connection Types | Tube-to-Tube, Tube-to-Fitting, Inline |
Industry-Specific Benefits:
- Bioreactor Systems: Maintain sterility during cell culture media transfers with crevice-free joints.
- Buffer Preparation: Resist chemical corrosion from aggressive cleaning agents like CIP/SIP solutions.
- Fill-Finish Lines: Eliminate dead legs through optimized flow paths for vaccine filling operations.
- Single-Use Assemblies: Compatible with disposable tubing via aseptic connection protocols.
Installation & Validation Support:
Our fittings undergo 100% helium leak testing and are supplied with material certificates meeting ASME BPE GR-2M standards. Shanghai Quanbao provides installation guides detailing proper ferrule engagement techniques to prevent under/over-compression. For validation packages, we offer:
- Certificates of Conformance (CoC)
- Material Test Reports (MTR) with heat/lot traceability
- Roughness profile documentation
Why Choose Our Solution?
With over a decade of expertise in precision fluid components, Shanghai Quanbao serves leading pharmaceutical manufacturers across Asia and Europe. Our ASME BPE fittings undergo rigorous dimensional checks using coordinate measuring machines (CMM) to guarantee interchangeability. Partner with us to reduce total cost of ownership through:
- 30% reduction in installation time compared to welded systems
- Zero reported leaks in validated installations over 5 years
- On-demand customization for special geometries
Frequently Asked Questions:
Q: Are these fittings compatible with Tri-Clamp connections?
A: Yes, adapters for converting to Tri-Clamp ends are available upon request.
Q: What tubing types are supported?
A: Designed for seamless 316L stainless steel tubing meeting ASTM A270 standards.
Q: Can I reuse these fittings after disassembly?
A: While possible, we recommend single-use in critical applications to prevent seal degradation.
Q: Do you provide installation torque specifications?
A: Yes, torque charts are included with each shipment and downloadable from our technical portal.
Q: How do you ensure surface finish consistency?
A: Every batch undergoes random profilometer testing per ASME BPE SF-1 requirements.
Q: Are custom markings available for traceability?
A: Laser etching with unique identifiers can be added per customer specifications.
Request Samples:
Contact Shanghai Quanbao today to validate these fittings in your process. Our engineering team in Shanghai provides rapid technical support for integration challenges. Call +86-21-XXXX-XXXX or email sales@quanbao.com for material compatibility data and regional distributor information.
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