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Help CenterStationary Asphalt Mixing Plants Are Used For Road Construction Featuring Precise Weighing Of Aggregates Asphalt Batch Mix Plant
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Brief Introduction
BAP Series asphalt batching plant is stationary type batch mix asphalt plant designed to produce high-quality hot mix asphalt (HMA), stone macadam asphalt (SMA) and other genres of asphalt concrete. BAP Series is the classic and best-selling asphalt plant, featured by higher efficiency and productivity, fitting for construction and rehabilitation of roads in all grades and scales, especially for large-scale and high-grade road construction projects.
The BAP asphalt batch mix plant is an ideal plant for asphalt mixture producer and road construction project contractor. Precise aggregate batching and accurate weighing ensure the quality of finished asphalt mix. BAP Series asphalt batching plant produces quality and versatile asphalt mix (HMA, SMA, AC) for road and airport runway pavement.
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Model: BAP60 ~ BAP400
Production Capacity: 60t/h ~ 400t/h
Highlights: Stationary, batch mix, precisely weighing aggregate and batching; widely applied, easily operated
Technical Parameters
| Model | Production Capacity | Mixer Capacity | Dust Emission | Total Power | Fuel Consumption | Measurement Accuracy | |
| BAP60 | 60t/h | 750kg | ≤20 mg/μm³ | 178kW | Diesel | Coal |
Aggregate: ±0.5%; Filler: ±0.25%; Bitumen: ±0.25% |
| BAP80 | 80t/h | 1000kg | ≤20 mg/μm³ | 285kW | 5.5-7 kg/t | 10kg/t | |
| BAP100 | 100t/h | 1200kg | ≤20 mg/μm³ | 316kW | 5.5-7 kg/t | 10kg/t | |
| BAP120 | 120t/h | 1500kg | ≤20 mg/μm³ | 380kW | 5.5-7 kg/t | 10kg/t | |
| BAP160 | 160t/h | 2000kg | ≤20 mg/μm³ | 470kW | 5.5-7 kg/t | 10kg/t | |
| BAP200 | 200t/h | 2500kg | ≤20 mg/μm³ | 547kW | 5.5-7 kg/t | 10kg/t | |
| BAP240 | 240t/h | 3000kg | ≤20 mg/μm³ | 700kW | 5.5-7 kg/t | 10kg/t | |
| BAP320 | 320t/h | 4000kg | ≤20 mg/μm³ | 870kW | 5.5-7 kg/t | 10kg/t | |
| BAP400 | 400t/h | 5000kg | ≤20 mg/μm³ | 960kW | 5.5-7 kg/t | 10kg/t | |
BAP Asphalt Batch Mix Plant Components
1.Containerized Structure
Modular Structure,suitable for contrainer load, lower shipment costs;Convenient for erection and installation; fit for international clients.
2. Precise Batching
Precise weighing and aggregate batching, batch mix, hot mix; Producing good quality finished asphalt mixture; Wide application for pavement for all degrees of roads.
3. More Versatile
Optional feed for additives such as dye pigment, fiber and foam, etc.; Produce colorful and foam asphalt mix, SMA, HMA, AC and the like; Easy recipe change, product asphalt mixture for all kind of pavement.
4. Drying Drum
Lightweight design, made of high strength steel; Optimized inner structure, efficient and saving fuel; Drive motors use central lubrication, easy for maintenance.
5. Efficient Mixer
Twin-shaft paddle mixer, fast and homogeneous mix performance; Mixer arms, paddles and liners made by wear-resistant alloy, sturdy and durable; Drive motors adopts central lubrication, easy for maintenance.
6. Intelligent Control
Highly automation with PLC control, quite easy for operation; Manual, semi-auto and auto control mode available; Remote technical support available.
7. Dust Filters
Primary cyclone dust filter, coarse dust are reclaimed; Secondary bag house dust filter, fine dust are collected and reclaimed; Dust emission is less than 20mg/μm3, minimal dust emission.
8. Customized Design
RAP (reclaimed asphalt pavement) processing unit can be added if required; Asphalt plant auxiliary equipment and machine available for client’s option; Upgrade and retrofit service available upon requirement.
Frequently Asked Questions (FAQ) about Stationary Asphalt Mixing Plants
Q1: What factors should be considered when selecting a site for an asphalt mixing plant?
A1: The following factors should be considered when selecting a site:
Environmental impact: The site should be far from residential areas to avoid noise, dust, and odors disturbing residents;Geological conditions: Ensure a stable foundation to prevent equipment foundation settlement;Logistical convenience: The site should be close to raw material suppliers and construction projects to reduce transportation costs.
Q2: What should I do if I encounter insufficient equipment accuracy during the installation and commissioning process?
A2: First, check that key components such as the drying drum, mixing tank, and conveyor belt are properly aligned;Ensure that the dust collection system has good sealing performance to prevent air leaks;If any deviations are found, adjust and recalibrate the sensors promptly, such as temperature, material level, and weighing sensors.
Q3: How to solve the problem of large temperature fluctuations in hot aggregate?
A3: Adjust the burner settings or choose a more stable fuel source; rationally match the cold aggregate ratio with the drying capacity; and regularly maintain the burner to ensure its efficient operation.
Q4: If the quality of the mixture is unstable, what aspects should be addressed to improve it?
A4: Check for errors in the weighing system, especially the accuracy of the asphalt and aggregate scales; confirm that the mixing time is sufficient and that the mixing blades are not worn; control the moisture content of the aggregate to ensure it is within a suitable range to avoid affecting the bonding performance.
Q5: What are the reasons for frequent equipment failures? How can they be prevented?
A5: Possible reasons include:
Insufficient maintenance of key components; failure of the lubrication system leading to accelerated wear; aging or moisture damage of electrical components. Preventive measures include establishing a comprehensive equipment inspection system, regularly replacing vulnerable parts, and maintaining good maintenance practices.
Q6: How can the energy efficiency of an asphalt mixing plant be improved?
A6: This can be achieved through the following methods: checking the condition of the drying drum's insulation layer and repairing or replacing it if necessary; improving combustion efficiency and optimizing fuel usage; and rationally planning production schedules to minimize idle or inefficient operating time.
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