SCAIR 30HP 1.2MPa Food-Grade Compressor for Meat Processing & MAP Packaging Systems

SCAIR 30HP 1.2MPa Food-Grade Compressor: Hygienic Air for Safe Protein Processing

SCAIR’s 30HP compressor delivers 3.6 m³/min at 1.2MPa with USDA Directive 7120.1 compliance, preventing $180k product recalls where hydrocarbon contamination causes 0.3% listeria cross-contamination in high-speed slicing lines.

Pathogen-Control Air Engineering for Food Safety

Featuring FDA-compliant stainless steel flow paths (Ra<0.8μm), this 22kW system maintains ISO 8573-1 Class 0 air purity with <1 CFU/m³ microbial levels. Active pressure stabilization (±0.2%) ensures precise MAP gas blending - critical for maintaining <0.5% O₂ residual in fresh meat packaging extending shelf life by 40%.

Sanitary Performance Specifications

• Air Delivery: 3.6 m³/min @ 1.2MPa (3.2m³/min @ 1.5MPa for cryogenic tunnels)

• Pressure Stability: ±0.2% during portioning valve cycling

• Moisture Control: Adsorption dryer achieves -60°C PDP

• Material Safety: FDA 21 CFR 178.3610 compliant

Contamination Prevention Technologies

• VOC Destruction: Catalytic oxidizers reduce hydrocarbons to <0.01ppm

• Biofilm Defense: 254nm UV-C lamps achieve 6-log pathogen reduction

• Pulse Elimination: Helical accumulators remove 0.15MPa ripple causing slicer misalignment

• CIP Integration: Steam-sanitizable components withstand 130°C SIP cycles

Protein Processing Applications

• High-Speed Slicing: Powers portioning systems achieving 2,000 slices/minute with ±1g weight accuracy

• Modified Atmosphere Packaging: Supplies gas mixers maintaining 30/70 CO₂/N₂ ratios ±0.5%

• Stunning Systems: Drives pneumatic actuators for humane stun pens meeting AMI guidelines

• Cryogenic Freezing: Feeds impingement nozzles maintaining -50°C tunnel temperatures

USDA Compliance Protocol

• Certifications: USDA FSIS Directive 7120.1, SQF Level 3, FDA 21 CFR Part 110

• Material Compliance: NSF/ANSI 51 food equipment standards

• Validation: HACCP documentation per 9 CFR Part 417

Operational Q&A

• Q: How to prevent Listeria in slicing environments?

  A: <1 CFU/m³ air purity eliminates 99% airborne pathogen transmission vectors.

  
  

• Q: Solution for MAP seal integrity failures?

  A: ±0.2% stability maintains gas flush pressure within ±5mbar preventing 0.3% leakers.

  
  

• Q: Condensation control in chill rooms?

• A: -60°C PDP moisture control prevents fogging on packaging film at 2°C.