High Electrical Conductivity Copper Nickel Alloy Wire for Floor Heating Cables
Copper Nickel Alloy Wire:
Copper nickel alloy wire is a type of wire made from a combination of copper and nickel, also know as cupronikel wire. The chemical composition of copper nickel alloy wire typically ranges from 55% to 99% copper and 1% to 44% nickel. Other elements such as magnesium may be present in small amounts.
The copper-nickel alloy wire meets the JB/T6454 ASTM B206, ASTM B151, DIN 17471 standard.
Product Advantage:
1. The Copper Nickel wire is easy to be welded and easy to be fabricated, so it can be made into many forms and widely used in all areas.
2. Copper Nickel (CuNi) alloys are medium to low resistance materials typically used in applications with maximum operating temperatures up to 400°C (750°F).
3. Copper nickel alloys have a low coefficient of thermal expansion, allowing them to withstand thermal cycles without significant dimensional changes.
4. Copper nickel alloys exhibit good resistance to corrosion, especially in marine environments. This makes them ideal for applications in saltwater environments.
5. With high electrical conductivity, good mechanical strength, allowing for demanding applications.
6. The mechanical properties can be privately customized, to ensure stable and reliable application in the different conditions.
Copper Nickel Alloy Wire Characteristics:
| Copper nickel alloy wire | ||||||||||||
| Grade | NC003 | NC005 | NC010 | NC012 | NC015 | NC020 | NC025 | NC030 | NC035 | NC040 | NC050 | |
| (CuNi1) | (CuNi2) | (CuNi6) | (CuNi8) | (CuNi10) | (CuNi14) | (CuNi19) | (CuNi23) | (CuNi30) | (CuNi34) | (CuNi44) | ||
| Nominal composition % |
Ni | 1 | 2 | 6 | 8 | 10 | 14 | 19 | 23 | 30 | 34 | 44 |
| Cu | Rem. | Rem. | Rem. | Rem. | Rem. | Rem. | Rem. | Rem. | Rem. | Rem. | Rem. | |
| Mn | \ | \ | \ | \ | \ | 0.3 | 0.5 | 0.5 | 1.0 | 1.0 | 1.0 | |
| Resisitivity µΩ/m at 20ºC | 0.03 | 0.05 | 0.10 | 0.12 | 0.15 | 0.20 | 0.25 | 0.30 | 0.35 | 0.40 | 0.49 | |
| Resisitivity µΩ/cmf at 68ºF | 15 | 30 | 60 | 72 | 90 | 120 | 150 | 180 | 210 | 240 | 295 | |
| Max Operating Temp (ºC) | 200 | 200 | 220 | 250 | 250 | 300 | 300 | 300 | 350 | 350 | 400 | |
| Density (g/cm3) | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | |
| EMF vs Cu µv/ºC (0∽100ºC) | -8 | -12 | -18 | -22 | -25 | -28 | -32 | -35 | -37 | -39 | -43 | |
| Melting Point (ºC) | 1085 | 1090 | 1095 | 1097 | 1100 | 1115 | 1135 | 1150 | 1170 | 1180 | 1280 | |
| Thermal Conductivity (W/m*k) | 145 | 130 | 92 | 75 | 59 | 48 | 38 | 33 | 27 | 25 | 23 | |
| TCR(X10-5/K) (20ºC∽600ºC) | 0 | |||||||||||
| Tensile Strength (Mpa) | ≥210 | ≥220 | ≥250 | ≥270 | ≥290 | ≥290 | ≥310 | ≥340 | ≥350 | ≥400 | ≥420 | |
| Elongation(%) | Dia. ≤1.00 | ≥18 | ≥18 | ≥18 | ≥18 | ≥20 | ≥20 | ≥20 | ≥20 | ≥20 | ≥20 | ≥20 |
| Dia.>1.00 | ≥25 | ≥25 | ≥25 | ≥25 | ≥25 | ≥25 | ≥25 | ≥25 | ≥25 | ≥25 | ≥25 | |
The products are widely used in the industries of carbon film resistors, metal film resistors, metal oxide film resistors, fuse resistors, wire-wound resistors, glass glaze resistors, piezoresistors, thermistors, non-inductive resistors, photoresistors, thermal fuses, current fuses, capacitors, jumper wires (jumpers), inductors, transformers, diodes, high-temperature wires, marine cables, triple insulated wires, gas appliance temperature sensors, welding wires, braided thread, grounding rod, flexible flat cables (FFC) and so on.
Copper nickel alloy wire is commonly used in electrical and electronic components, including resistors, capacitors, connectors and heating elements. Due to their excellent resistance to corrosion and temperature, copper nickel alloy wires are widely used in shipbuilding, offshore oil platforms, and other marine applications, also find application in industrial machinery, automotive industry and aerospace industry.
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