Eaton CS‑TX3‑3.81×2.54‑64TW Pluggable Terminal Block – High‑Density, Dual‑Pitch Connector for Control and I/O Boards
Warranty: 365 days standard coverage
Lead time: 1 week for in‑stock; no more than 1 month at the latest
Payment terms: 50% advance payment; full payment prior to delivery
Express options: FedEx, UPS, DHL
Dual‑pitch, high‑density layout – 3.81 mm plug side with a 2.54 mm board interface (seems to be the intent of the code), helping you maximize PCB real estate.
64 positions – Large I/O count in one connector for PLC/DCS backplanes, signal marshalling, and sensor hubs.
Pluggable convenience – Unplug and replace a board without disturbing individual conductors; typically reduces service time significantly.
Tin‑plated copper alloy contacts – Reliable, low‑resistance connections suitable for control voltages and light power distribution.
Robust insulation housing – Industrial‑grade thermoplastic (commonly PA66, UL94 V‑0) that handles panel temperatures well.
Field‑friendly wiring – Works with solid or stranded conductors; ferrules recommended for repeatable terminations.
Service‑safe details – Clear pole indexing and consistent strip length typically make assembly faster and reduce wiring mistakes.
| Brand / Model | Eaton CS‑TX3‑3.81×2.54‑64TW (pluggable terminal block) |
| HS Code | 8536.90 (Electrical apparatus for making connections, ≤1000 V) |
| Pitch / Poles | 3.81 mm plug side; 2.54 mm PCB interface; 64 positions |
| Power Requirements | Passive component (no external power) |
| Electrical Ratings | Typically up to 150–300 V and 6–8 A per pole (series dependent) |
| Conductor Size | Approx. 28–16 AWG (ferrules recommended for stranded wires) |
| Materials | Contacts: tin‑plated copper alloy; Housing: flame‑retardant thermoplastic (UL94 V‑0) |
| Operating Temperature | −40 to +105 °C (typical for this class) |
| Signal I/O Types | Low‑voltage control, sensor/actuator lines, discrete I/O, 24 VDC rails (light power) |
| Communication Interfaces | None (mechanical connector only) |
| Installation Method | PCB‑mounted header (through‑hole) with mating pluggable terminal plug; cabinet use within standard enclosures |
| Dimensions & Weight | Length scales with poles; ~244 mm at 64 positions; weight varies by version |
PLC and remote I/O modules where dense, pluggable wiring speeds changeovers
DCS marshalling cabinets and signal conditioning boards
Building automation controllers (BACnet/Modbus I/O cards, HVAC boards)
Motion/drive accessory boards and safety relay interfaces
Test fixtures and modular lab equipment with frequent board swaps
A controls OEM told us their technicians shaved wiring time by about 30% after moving to this pluggable style—mainly because the field terminations stay intact when a board is replaced. That seems to be a common outcome with dense I/O cards.
Reliability – Stable tin‑plated contacts and proven housing materials for industrial environments.
Compatibility – 3.81 mm ecosystem is common in control panels, which typically eases mating hardware selection within the same series.
Cost Savings – Faster assembly/testing, fewer wiring mistakes, and quicker field service can reduce total installed cost.
Technical Support – Guidance on pitch, pole count, and ferrule selection to match your PCB layout and creepage/clearance targets.
Install the PCB header per Eaton’s recommended drill pattern; maintain trace‑to‑pad clearances for your working voltage.
Use properly stripped conductors (typically 6–8 mm strip length). Ferrules are recommended for stranded wire.
Tighten terminal screws to the series’ specified torque (small‑pitch blocks are often around 0.2–0.4 N·m). Avoid over‑torque.
Ensure cabinet ventilation; avoid placing high‑heat devices directly adjacent to dense connectors.
Periodic checks: re‑seat the plug, verify torque on field terminals after thermal cycles, and keep the connector free of dust/debris.
UL/cUL Recognized (series dependent)
RoHS and REACH compliant
Designed for use in systems aligned with IEC 60947‑7‑1 style terminal performance (typical for terminal blocks)
Manufacturer’s warranty support; our channel warranty: 365 days
If you need mating headers, alternative pole counts, or a different pitch (for example, 5.08 mm for higher current), share your PCB constraints and we’ll recommend the closest Eaton series match. From my experience, a quick layout review upfront avoids surprises on creepage/clearance and hand‑access for wiring.
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